Chapter 6 — DUCT SYSTEMS
2025 California Mechanical Code (Title 24, Part 4) · 2025 edition · updated 2026-07-27 · California
Italicized text is a California amendment to the model code, as printed in the official publication.
(Matrix Adoption Tables are non-regulatory, intended only as an aid to the code user. See Chapter 1 for state agency authority and building applications.)
| Adopting Agency | BSC | BSC- CG |
SFM | HCD | DSA | OSHPD | BSCC | DPH | AGR | DWR | CEC | CA | SL | SLC | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Adopting Agency | BSC | BSC- CG |
SFM | 1 | 2 | 1-AC | AC | ** SS** | ** SS/CC** | 1 | 1R | 2 | 3 | 4 | 5 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 |
| Adopt Entire Chapter | X | X | X | |||||||||||||||||||||
| Adopt Entire Chapter as amended (amended sections listed below) |
X | X | X | X | X | X | X | X | X | |||||||||||||||
| Adopt only those sections that are listed below |
X | |||||||||||||||||||||||
| Chapter/Section | ||||||||||||||||||||||||
| 601.2.1 | X | |||||||||||||||||||||||
| 602.1 | X | X | X | X | X | X | ||||||||||||||||||
| 603.4.1 | † | † | † | † | † | |||||||||||||||||||
| 603.4.1.1 | X | X | X | X | X | |||||||||||||||||||
| 603.9.2 | † | † | ||||||||||||||||||||||
| 603.9.2.1 | X | |||||||||||||||||||||||
| 605.1 | X | X | X | X | X | X | ||||||||||||||||||
| 605.2 | X | X | X | X | ||||||||||||||||||||
| 605.3 | X | X | X | X | ||||||||||||||||||||
| 606.1 | X | X | ||||||||||||||||||||||
| 606.4.1 | X | |||||||||||||||||||||||
| 607.1.1 | X | X | X | X | X | X | ||||||||||||||||||
| 609.1 | X | |||||||||||||||||||||||
| 609.1.1 | X | |||||||||||||||||||||||
| 609.2 | X |
This state agency does not adopt sections identified with the following symbol: The Office of the State Fire Marshal’s adoption of this chapter or individual sections is applicable to structures regulated by other state agencies pursuant to Section 1.11.0.
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CHAPTER 6
DUCT SYSTEMS
601.0 General. ¶
601.1 Applicability. Ducts and plenums that are portions of ¶
a heating, cooling, ventilation, or exhaust system shall comply with the requirements of this chapter, Chapter 5 for exhaust ducts, and Chapter 7 for combustion air ducts.
601.2 Sizing Requirements. Duct systems shall be sized ¶
in accordance with applicable standards in Chapter 18 or by other approved methods.
Exception: Residential duct systems shall be sized in accordance with ACCA Manual D, ACCA Manual Zr, as applicable, or by other approved methods.
601.2.1 California Energy Code Residential Return Duct Sizing Requirements. California Energy Code Tables 150.0-B and 150.0-C specify return duct sizing requirements for single return and multiple return duct systems, respectively, that are applicable as an alternative to confirming system airflow via field verification and diagnostic testing. See California Energy Code Section 150.0(m)13 for provisions applicable to newly con- structed buildings, and Section 150.2(b)(1)(F)(ii)(a) for alterations.
602.0 Material. ¶
602.1 General. ¶
Materials used for duct systems shall comply with Section 602.2 through Section 602.7 as applicable. Exception: [OSHPD 1, 1R, 2, 3, 4 & 5] See Section 407.4.2.
[Not permitted for OSHPD 1, 1R, 2, 3, 4 & 5] Concealed building spaces or independent construction within buildings shall be permitted to be used as ducts or plenums. Gypsum board shall not be used for positive pressure ducts.
Exception: In healthcare facilities, concealed spaces shall not be permitted to be used as ducts or plenums.
602.2 Combustibles Within Ducts or Plenums. ¶
Materials exposed within ducts or plenums shall be noncombustible or shall have a flame spread index not to exceed 25 and a smoke-developed index not to exceed 50, where tested as a composite product in accordance with ASTM E84 or UL 723. Plastic piping installed in plenums shall be tested in accordance with all requirements of ASTM E84 or UL 723. Mounting methods, supports and sample sizes of materials for testing that are not specified in ASTM E84 or UL 723 shall be prohibited.
Exceptions:
(1) Return-air and outside-air ducts, plenums, or concealed spaces that serve a dwelling unit.
(2) Air filters in accordance with the requirements of Section 311.2.
(3) Water evaporation media in an evaporative cooler.
(4) Charcoal filters where protected with an approved fire suppression system.
(5) Products listed and labeled for installation within plenums in accordance with Section 602.2.1 through Section 602.2.4.
(6) Smoke detectors in accordance with the requirements of Section 609.0.
(7) Duct insulation, coverings, and linings and other supplementary materials installed in accordance with Section 605.0.
(8) Materials in a hazardous fabrication area including the areas above and below the fabrication area sharing a common air recirculation path with the fabrication area.
(9) Plastic water distribution piping listed and labeled for use in plenums in accordance with UL 2846 as having a peak optical density not greater than 0.50, an average optical density not greater than 0.15, and a flame spread distance not greater than 5 feet (1524 mm), and installed in accordance with its listing, shall be permitted.
602.2.1 Electrical. Electrical wiring in plenums shall comply with the California Electrical Code . Electrical wires and cables and optical fiber cables shall be listed and labeled for use in plenums and shall have a flame spread distance not exceeding 5 feet (1524 mm), an average optical density not exceeding 0.15, and a peak optical density not exceeding 0.5, where tested in accordance with NFPA 262.
602.2.2 Fire Sprinkler Piping. Nonmetallic fire sprinkler piping in plenums shall be listed and labeled for use in plenums and shall have a flame spread distance not exceeding 5 feet (1524 mm), an average optical density not exceeding 0.15 and, a peak optical density not exceeding 0.5, where tested in accordance with UL 1887.
602.2.3 Pneumatic Tubing. Nonmetallic pneumatic tubing in plenums shall be listed and labeled for use in plenums and shall have a flame spread distance not exceeding 5 feet (1524 mm), an average optical density not exceeding 0.15, and a peak optical density not exceeding 0.5, where tested in accordance with UL 1820.
602.2.4 Discrete Products in Plenums. Discrete plumbing, mechanical, and electrical products that are located in a plenum and have exposed combustible material shall be listed and labeled in accordance with UL
602.3 Tall Wood (Mass Timber) Buildings. ¶
Duct systems installed in tall wood (mass timber) buildings shall comply with the following:
(1) Be designed by a registered design professional in accordance with this code and the building code.
(2) Be designed to accommodate expansion, contraction, and differential movement between parts of a tall wood (mass timber) building in accordance with Section 316.2.
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DUCT SYSTEMS
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602.4 Metallic. Ducts, plenums, or fittings of metal shall ¶
comply with SMACNA HVAC Duct Construction Standards – Metal and Flexible. Flexible metallic ducts shall comply with UL 181.
602.5 Nonmetallic Ducts. Nonmetallic ducts shall comply ¶
with Section 602.5.1, Section 602.5.2, Section 602.5.3, Section 602.5.4, or Section 602.5.5.
602.5.1 Phenolic. Phenolic duct, plenum, or fitting material shall comply with UL 181. Ducts, plenums, or fittings of phenolic shall be constructed in accordance with SMACNA Phenolic Duct Construction Standards or the conditions of its listing.
602.5.2 Gypsum. Where gypsum products are exposed in ducts or plenums, the air temperature shall be restricted to a range from 50°F (10°C) to 125°F (52°C), and moisture content shall be controlled so that the material is not adversely affected. All gypsum products shall have a mold or mildew resistant surface. For the purpose of this section, gypsum products shall not be exposed in supply ducts.
602.5.3 Air Dispersion Systems. Air dispersion systems shall be listed and labeled in accordance with UL
602.5.4 Fibrous Glass Duct. Fibrous glass ducts, plenums, or fittings shall be constructed in accordance with SMACNA Fibrous Glass Duct Construction Stan dards or NAIMA Fibrous Glass Duct Construction Stan dards.
602.5.5 Other Materials. Flexible and rigid ducts, plenums, or fittings for use in heating, ventilation, and air conditioning systems of other nonmetallic materials listed and labeled to UL 181 shall be permitted.
Exception: Plastic ducts shall comply with Section 603.5.
602.6 Vibration Isolators. Vibration isolation connectors ¶
installed between mechanical equipment and metal ducts (or casings) shall be made of an approved material and shall not exceed 10 inches (254 mm) in length.
602.7 Corridors. Corridors shall not be used to convey air to ¶
or from rooms where the corridor is required to be of fire-resistive construction in accordance with the building code except where permitted by the building code. Corridors shall not serve as supply, return, exhaust, relief, or ventilation air ducts.
603.0 Installation of Ducts. ¶
603.1 General. Air ducts shall be installed in accordance ¶
with this chapter and the installation instructions.
603.1.1 Pressure Classification. The pressure classification of ducts shall be not less than the design operating pressure of the air distribution in which the duct is utilized. All ducts regardless of pressure classification(s) shall be sealed to Seal Class A.
603.1.2 Air Temperature. The temperature of the air to be conveyed in a duct shall not exceed 250°F (121°C).
603.1.3 Protection. Air ducts, other than plastic ducts, shall be installed with not less than 4 inches (102 mm) of
separation from earth, except where installed as a liner inside of concrete, tile, or metal pipe and shall be protected from physical damage.
603.1.4 Vertical Risers. Ducts listed and labeled to UL 181 shall not be used for vertical risers in air-duct systems serving more than two stories.
603.1.5 Penetrations. Ducts listed and labeled to UL 181 shall not penetrate a fire-resistance-rated assembly or construction.
603.1.6 Earthquake Loads. Ducts located in structures that are installed in areas classified as seismic design categories shall be restrained to resist displacement due to earthquake motion.
603.2 Under-Floor or Crawl Space. Air ducts installed ¶
under a floor in a crawl space shall be installed in accordance with the following:
(1) Shall not prevent access to an area of the crawl space.
(2) Where it is required to move under ducts for access to areas of the crawl space, a vertical clearance of not less than 18 inches (457 mm) shall be provided.
603.3 Metal Ducts. Ducts shall be supported at each change ¶
of direction and in accordance with SMACNA HVAC Duct
Construction Standards – Metal and Flexible. Riser ducts shall be held in place by means of metal straps or angles and channels to secure the riser to the structure.
Ducts shall be installed in a building with clearances that will retain the full thickness of fireproofing on structural members.
603.4 Flexible Air Ducts. Flexible air ducts shall comply ¶
with UL 181, and shall be installed in accordance with the manufacturer’s installation instructions and SMACNA
HVAC Duct Construction Standards – Metal and Flexible.
Flexible air duct installations shall comply with the following:
(1) Ducts shall be installed using the minimum required length to make the connection.
(2) Horizontal duct runs shall be supported at not more than 4 feet (1219 mm) intervals.
(3) Vertical risers shall be supported at not more than 6 feet (1829 mm) intervals.
(4) Sag between support hangers shall not exceed [1] ⁄ 2 inch (12.7 mm) per foot (305 mm) of support spacing.
(5) Supports shall be rigid and shall be not less than 1 [1] ⁄ 2 inches (38 mm) wide at point of contact with the duct surface.
(6) Duct bends shall be not less than one duct diameter bend radius.
(7) Screws shall not penetrate the inner liner of non-metallic flexible ducts unless permitted in accordance with the manufacturer’s installation instructions.
(8) Fittings for attaching non-metallic ducts shall be beaded and have a collar length of not less than 2 inches (51 mm) for attaching the duct. Metal worm-gear clamps shall be used.
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DUCT SYSTEMS
Exception: Where attaching metallic ducts using screws in accordance with the manufacturer’s installation
instructions.
(9) Duct inner liner shall be installed at not less than 1 inch (25.4 mm) on the collar and past the bead prior to the application of the tape and mechanical fastener. Where mastic is used instead of tape, the mastic shall be applied in accordance the mastic manufacturer’s instructions.
(10)Duct outer vapor barriers shall be secured using two wraps of approved tape. A mechanical fastener shall be permitted to be used in place of, or in combination with, the tape.
(11)Flexible air ducts shall not penetrate a fire-resistancerated assembly or construction.
(12)The temperature of the air to be conveyed in a flexible air duct shall not exceed 250°F (121°C).
(13)Flexible air ducts shall be sealed in accordance with Section 603.9.
603.4.1 Length Limitation. [Not permitted for OSHPD 1, 2, 3, 4 & 5] Flexible air ducts shall be not more than 5 feet (1524 mm) in length and shall not be used in lieu of rigid elbows or fittings. Flexible air ducts shall be permitted to be used as an elbow at a terminal device.
Exception: Residential occupancies.
603.4.1.1 Flexible Ducts. [OSHPD 1, 2, 3, 4 & 5] In hospital building projects and all other health- care facilities, including clinics and correctional treatment centers, flexible ducts of not more than 10 feet (3048 mm) in length may be used to connect supply, return or exhaust-air terminal devices to rigid duct systems. Where constant volume, variable volume or mixing boxes are utilized, flexible duct of not more than 5 feet (1524 mm), may be used on the inlet side for alignment. An internal impervious liner shall be provided to isolate insulation material from conditioned air. Flexible duct is not permitted in cor- ridors where fire or smoke dampers are omitted per CBC 717.5.4 and the duct is required to be con- structed of steel not less than 0.019 inch (0.483 mm) in thickness.
603.4.2 Flexible Air Connectors. Flexible air connectors shall not be permitted.
603.5 Plastic Ducts. Plastic air ducts and fittings shall be ¶
permitted where installed underground and listed for such
use.
603.6 Protection of Ducts. Ducts installed in locations ¶
where they are exposed to mechanical damage by vehicles or from other causes shall be protected by approved barriers.
603.6.1 Weather Protection. Ducts installed on the exterior of the building shall be protected against the ele ments.
603.7 Support of Ducts. Ducts shall be supported in ¶
accordance with the manufacturer’s installation instructions; and Section 603.7.1, Section 603.7.2 or Section 603.7.3.
603.7.1 Metal Ducts. Ducts shall be supported at each change of direction and in accordance with SMACNA HVAC Duct Construction Standards – Metal and Flexible. Riser ducts shall be held in place by means of metal straps or angles and channels to secure the riser to the
structure.
603.7.1.1 Rectangular Ducts. Supports for rectangular ducts shall be installed on two opposite sides of each duct and shall be riveted, bolted, or metal screwed to each side of the duct at intervals specified.
603.7.1.2 Horizontal Round Ducts. Horizontal round ducts not more than 40 inches (1016 mm) in diameter where suspended from above shall be supported with one hanger per interval and in accordance with Section 603.7.1.3 through Section 603.7.1.5. 603.7.1.3 Tight-Fitting Around the Perimeter. Ducts shall be equipped with tight-fitting circular bands extending around the entire perimeter of the duct at each specified support interval.
603.7.1.4 Size of Circular Bands. Circular bands shall be not less than 1 inch (25.4 mm) wide nor less than equivalent to the gauge of the duct material it supports.
Exception: Ducts not more than 10 inches (254 mm) in diameter shall be permitted to be supported by No. 18 gauge galvanized steel wire.
603.7.1.5 Connection. Each circular band shall be provided with means of connecting to the suspending support.
603.7.2 Flexible Air Ducts. Flexible air ducts shall be supported in accordance with Section 603.4. 603.7.3 Other Ducts. Other approved ducts shall be supported in accordance with the manufacturer’s installation instructions.
603.8 Protection Against Flood Damage. ¶
In flood hazard areas, ducts shall be located above the elevation required by the building code for utilities and attendant equipment or the elevation of the lowest floor, whichever is higher, or shall be designed and constructed to prevent water from entering or accumulating within the ducts during floods up to such elevation. Where the ducts are located below that elevation, the ducts shall be capable of resisting hydrostatic and hydrodynamic loads and stresses, including the effects of buoyancy, during the occurrence of flooding to such elevation.
603.9 Joints and Seams of Ducts. Joints and seams for ¶
duct systems shall comply with SMACNA HVAC Duct Construction Standards – Metal and Flexible, SMACNA Round Industrial Duct Construction Standards, or SMACNA Rectangular Industrial Duct Construction Standards, as applicable. Joints of duct systems shall be made substantially airtight by means of tapes, mastics, gasketing, or other means. All ducts shall be sealed to Seal Class A. Crimp joints for round ducts shall have a contact lap of not less than 1 [1] ⁄ 2 inches (38 mm) and shall be mechanically fastened by means of not less than three sheet-metal screws equally spaced around the joint, or an equivalent fastening method.
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DUCT SYSTEMS
603.9.1 Closure Systems. Joints and seams and reinforcements for air ducts and plenums listed and labeled to UL 181, shall be in accordance with the manufacturer’s installation instructions. Closure systems for sealing air ducts and plenums shall be listed and labeled in accordance with UL 181A or UL 181B, and marked in accordance with Table 603.9.1.
TABLE 603.9.1
CLOSURE MARKINGS
| TYPE OF DUCTWORK | STANDARD | TYPE OF CLO- SURE SYSTEM |
MARKING |
|---|---|---|---|
Rigid Metallic or Rigid Fiberglass |
UL 181A | Pressure Sensitive Tape |
181A-P |
Rigid Metallic or Rigid Fiberglass |
UL 181A | Mastic Tape | 181A-M |
Rigid Metallic or Rigid Fiberglass |
UL 181A | Heat Sensitive Tape |
181A–H |
Flexible Air Ducts |
UL 181B | Pressure Sensitive Tape* |
181B-FX* |
Flexible Air Ducts |
UL 181B | Mastic* | 181B-M* |
- Mechanical fasteners shall be used in conjunction with a listed pressure sensitive tape or mastic in accordance with UL 181. Nonmetallic mechanical fasteners shall be listed and labeled in accordance with UL 181B and
labeled “181B-C.”
603.9.2 Duct Leakage Tests. [Not adopted by HCD] Ductwork shall be leak-tested in accordance with the SMACNA HVAC Air Duct Leakage Test Manual. Duct leakage tests shall be performed by a technician certified by the Associated Air Balance Council (AABC), the National Environmental Balancing Bureau (NEBB), the Testing, Adjusting and Balancing Bureau (TABB), or other equivalent approved agencies. Representative sections totaling not less than 10 percent of the total installed duct area shall be tested. Where the tested 10 percent fail to comply with the requirements of this section, then 40 percent of the total installed duct area shall be tested. Where the tested 40 percent fail to comply with the requirements of this section, then 100 percent of the total installed duct area shall be tested. Sections shall be selected by the building owner or designated representative of the building owner. Positive pressure leakage testing shall be permitted for negative pressure ductwork. The permitted duct leakage shall be not more than the following:
Lmax = CLP [0.65 ] (Equation 603.9.2)
Where:
Lmax = maximum permitted leakage, (ft [3] /min)/100 square feet [0.0001 (m [3] /s)/m [2] ] duct surface
area.
CL = six, duct leakage class, (ft [3] /min)/100 square feet [0.0001 (m [3] /s)/m [2] ] duct surface area at 1 inch water column (0.2 kPa).
P = test pressure, which shall be equal to the design duct pressure class rating, inch water column (kPa).
Exception: Transfer air duct operating at less than 1 inch of water column (0.25 kPa). 603.9.2.1 Duct Leakage Tests for Buildings that Meet Air Distribution System Duct Leak- age Sealing Criteria in Title 24, Part 6. For duct leakage testing, see California Energy Code Sec- tions 150.0(m)(11) for single family buildings, Sec- tion 160.3(b) for multifamily buildings, and Section 120.4(g) for nonresidential and Hotel Motel build- ings.
603.10 Cross Contamination. Exhaust ducts that convey ¶
Class 4 air shall be negatively pressurized relative to ducts, plenums, or occupiable spaces through which the ducts pass. Exhaust ducts under positive pressure that convey Class 2 or Class 3 air shall not extend into or pass through ducts, plenums, or occupiable spaces other than the space from which the exhaust air is drawn.
603.11 Underground Installation. ¶
Ducts installed underground shall be approved for the installation and shall have a slope of not less than [1] ⁄ 8 inch per foot (10.4 mm/m) back to the main riser. Ducts, plenums, and fittings shall be permitted to be constructed of concrete, clay, or ceramics where installed in the ground or in a concrete slab, provided the joints are sealed and duct is secured in accordance with SMACNA
HVAC Duct Construction Standards – Metal and Flexible.
Metal ducts where installed in or under a concrete slab shall be encased in not less than 2 inches (51 mm) of concrete, secured in accordance with SMACNA HVAC Duct Con struction Standards – Metal and Flexible.
603.12 Air Dispersion Systems. ¶
Where installed, air dispersion systems shall be completely in exposed locations in duct systems under positive pressure, and not pass through or penetrate fire-resistant-rated construction. Air dispersion systems shall be listed and labeled in accordance with UL 2518.
603.13 Clearances. Duct clearances shall be in accordance ¶
with Section 603.13.1 through Section 603.13.6.
603.13.1 General. Duct clearances to combustible construction shall be in accordance with the listing and the manufacturer’s installation instructions.
603.13.2 Supply Air Ducts to Listed Furnaces. Supply air ducts connecting to listed central heating furnaces shall have the same minimum clearance to combustibles as required for the furnace supply plenum for a distance of not less than 3 feet (914 mm) from the supply plenum. Clearance shall not be required beyond the 3 feet (914 mm) distance. [NFPA 54:10.3.3.7] 603.13.3 Supply Air Ducts to Unlisted Furnaces. Supply air ducts connecting to unlisted central heating furnaces equipped with temperature limit controls with a maximum setting of 250°F (121°C) shall have a minimum clearance to combustibles of 6 inches (152 mm) for a distance of not less than 6 feet (1829 mm) from the furnace supply plenum. Clearance shall not be required beyond the 6 feet (1829 mm) distance. [NFPA 54:10.3.3.8]
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603.13.4 Furnace Plenums and Air Ducts. Where an air conditioner is installed within an enclosure, the installation shall comply with Section 604.4. [NFPA 54:10.2.6]
603.13.5 Duct Furnaces. Duct furnaces shall be
installed in accordance with Section 905.0.
603.13.6 Fuel-Burning Kilns. A hood and duct serving a fuel-burning kiln shall have a clearance from combustible construction of not less than 18 inches (457 mm). This clearance shall be permitted to be reduced in accordance with Table 303.10.1.
604.0 Furnace Plenums and Air Ducts Used in Fuel- ¶
Gas Appliances.
604.1 Furnace Plenums and Air Ducts. Furnace plenums ¶
and air ducts shall be installed in accordance with this Chapter, and NFPA 90A or NFPA 90B. {NFPA 54:10.3.8.1}
604.2 Supplied as a Part of Furnace. A furnace plenum ¶
supplied as a part of a furnace shall be installed in accordance with the manufacturer’s instructions. [NFPA 54:10.3.8.2]
604.3 Not Supplied with the Furnace. Where a furnace ¶
plenum is not supplied with the furnace, any fabrication and installation instructions provided by the manufacturer shall be followed. The method of connecting supply and return ducts shall facilitate proper circulation of air. [NFPA 54:10.3.8.3]
604.4 Return Air. Where a furnace is installed so supply ¶
ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. Return air shall not be taken from the mechanical room containing the furnace.
[NFPA 54:10.3.8.4]
605.0 Insulation of Ducts. ¶
605.1 General. Air ducts conveying air at temperatures ¶
exceeding 140°F (60°C) shall be insulated to maintain an insulation surface temperature of not more than 140°F (60°C). Insulation material on the exterior of ducts shall be legibly printed with the name of the manufacturer, the thermal resistance (R) value at installed thickness, flame-spread index, and smoke developed index of the composite material. Internal duct liners and insulation shall be installed in accordance with
SMACNA HVAC Duct Construction Standards – Metal and Flexible. [OSHPD 1, 1R, 2, 3, 4 & 5] Cold air ducts shall be insulated wherever necessary or to prevent condensation.
Exceptions:
(1) Factory-installed plenums, casings, or ductwork furnished as a part of HVAC equipment tested and rated in accordance with approved energy efficiency standards.
(2) Ducts or plenums located in conditioned spaces where heat gain or heat loss will not increase energy use.
(3) For runouts less than 10 feet (3048 mm) in length to air terminals or air outlets, the rated R-value of insulation need not exceed R-3.5.
(4) Backs of air outlets and outlet plenums exposed to unconditioned or indirectly conditioned spaces with face areas exceeding 5 square feet (0.5 m [2] ) need not exceed R2; those 5 square feet (0.5 m [2] ) or smaller need not be insulated.
(5) Ducts and plenums used exclusively for evaporative cooling systems.
605.1.1 Within Ducts or Plenums. Materials installed
within ducts and plenums for insulating, sound deadening, or other purposes shall have a mold, humidity, and erosion-resistant surface where tested in accordance with
UL 181. Duct liners in systems operating with air velocities exceeding 2000 feet per minute (10.16 m/s) shall be fastened with both adhesive and mechanical fasteners, and exposed edges shall have approved treatment to withstand the operating velocity. Where the internal insulation is capable of being in contact with condensates or other liquids, the material shall be water-resistant. Pipe and duct insulation shall not be used to reduce the maxi mum flame and smoke requirements in Section 602.2 unless listed for application in plenums and tested in accordance with ASTM E84 or UL 723 as a composite assembly of the duct or pipe and its associated insulation, coatings and adhesives.
605.1.2 Duct Coverings and Linings. Insulation applied to the interior or exterior surface of ducts located in buildings, including duct coverings, linings, tapes, and adhesives, shall have a flame-spread index not to exceed 25 and a smoke-developed index not to exceed 50, where tested in accordance with ASTM E84 or UL 723. The
specimen preparation and mounting procedures of ASTM E2231 shall be used. Air duct coverings and linings shall not flame, glow, smolder, or smoke where tested in accordance with ASTM C411 at the temperature to which they are exposed in service. In no case shall the test temperature be less than 250°F (121°C). Coverings shall not penetrate a fire-resistance-rated assembly. The duct coverings and linings shall be listed and labeled.
605.2 [OSHPD 1, 3 (Surgical Clinics), 4 & 5] Thermal ¶
acoustical lining materials shall not be installed within ducts, terminal boxes, sound traps, and other in-duct systems serving areas such as operating, cesarean operating rooms, delivery rooms, class 3 imaging, hybrid operating rooms, post anesthe- sia care units, cystoscopy, cardiac catheterization labs, nurs- eries, intensive care units, newborn intensive care units, protective environment rooms and airborne infection isolation rooms unless filters with 90 percent average efficiency based on ASHRAE Standard 52.2 or minimum efficiency rating value (MERV) of 14 are installed downstream of the duct lining. See ASHRAE 170, Section 6.9 for duct lining for non-sensitive
areas or rooms.
605.3 [OSHPD 1, 2, 4 & 5] Thermal or acoustical lining ¶
materials shall not be installed within ducts which are down- stream of the 99.97 percent high-efficiency particulate air (HEPA) filter required in Section 408.2.1 for protective envi-
ronment rooms.
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606.0 Smoke Dampers, Fire Dampers, and Ceiling ¶
Dampers.
606.1 Smoke Dampers. Smoke dampers shall comply ¶
with UL 555S, and shall be installed in accordance with the manufacturer’s installation instructions where required by the California Building Code or California Residential Code .
606.2 Fire Dampers. Fire dampers shall comply with UL ¶
555, and shall be installed in accordance with the manufacturer’s installation instructions where required by the building code. Fire dampers shall have been tested for closure under airflow conditions and shall be labeled for both maximum airflow permitted and direction of flow. Where more than one damper is installed at a point in a single air path, the entire airflow shall be assumed to be passing through the smallest damper area.
Ductwork shall be connected to damper sleeves or assemblies in accordance with the fire damper manufacturer’s installation instructions.
606.3 Ceiling Radiation Dampers. Ceiling radiation ¶
dampers shall comply with UL 555C or shall be tested as part of a fire-resistance-rated floor-ceiling or roof-ceiling assembly in accordance with ASTM E119 or UL 263, and shall be installed in accordance with the manufacturer’s installation instructions in the fire-resistive ceiling membrane of floorceiling and roof-ceiling assemblies where required by the building code. Fire dampers not meeting the temperature limitation of ceiling radiation dampers shall not be used as a substitute.
606.4 Combination Fire/Smoke Dampers. ¶
Combination fire/smoke dampers shall comply with UL 555 and UL 555S and the requirements in Section 606.1 and Section 606.2.
606.4.1 When the automatic activation of a smoke damper or a combination smoke-fire damper occurs, the HVAC system serving such dampers shall immediately shut down.
Exceptions:
(1) HVAC systems that are part of an engineered smoke evacuation system.
(2) Where the automatic activation causes all the smoke dampers and combination smoke-fire dampers to close in the enclosed space having a common atmos- phere where openings are required to be protected.
(3) Where analysis demonstrates shutoff would create a greater hazard.
The HVAC system shall not be restarted again until all the dampers are reset and fully opened.
606.5 Corridor Dampers. Corridor dampers shall comply ¶
with the requirements of combination fire/smoke dampers in Section 606.4.
606.6 Periodic Testing and Inspection. Testing and ¶
inspection of dampers shall be in accordance with the following:
(1) Smoke dampers shall be tested in accordance with NFPA 105.
(2) Fire dampers shall be tested in accordance with NFPA 80.
(3) Combination fire/smoke dampers shall be tested in accordance with NFPA 80 and NFPA 105.
606.7 Multiple Arrangements. Where size requires the ¶
use of multiple dampers, each damper shall be listed for use in multiple arrangements and installed in accordance with the manufacturer’s installation instructions.
606.8 Access and Identification. Fire and smoke ¶
dampers shall be provided with an approved means of access large enough to allow inspection and maintenance of the damper and its operating parts. The access shall not affect the integrity of the fire-resistance-rated assembly. The access openings shall not reduce the fire-resistance rating of the assembly.
Access shall not require the use of tools. Access doors in ducts shall be tight fitting and approved for the required duct construction. Access points shall be permanently identified on the exterior by a label with letters not less than [1] ⁄ 2 of an inch (12.7 mm) in height reading as one of the following:
(1) Smoke Damper
(2) Fire Damper
(3) Fire/Smoke Damper
606.9 Freedom from Interference. Dampers shall be ¶
installed in a manner to ensure positive closing or opening as required by function. Interior liners or insulation shall be held back from portions of a damper, its sleeve, or adjoining duct that would interfere with the damper’s proper operation. Exterior materials shall be installed so as to not interfere with the
operation or maintenance of external operating devices needed for the function of the damper.
606.10 Temperature Classification of Operating Ele- ¶
ments. Fusible links, thermal sensors, and pneumatic or electric operators shall have a temperature rating or classification as in accordance with the building code.
607.0 Ventilating Ceilings. ¶
607.1 General. Perforated ceilings shall be permitted to be ¶
used for air supply within the limitations of this section. Exit corridors, where required to be of fire-resistive construction by the California Building Code, shall not have ventilating ceilings.
607.1.1 [OSHPD 1, 1R, 2, 3, 4 & 5] Ventilating ceil- ings are not permitted in health facilities.
607.2 Requirements. Ventilating ceilings shall comply ¶
with the following:
(1) Suspended ventilating ceiling material shall have a Class 1 flame spread classification on both sides, determined in accordance with the building code. Suspended ventilating ceiling supports shall be of noncombustible materials.
(2) Luminaires recessed into ventilating ceilings shall be of a type approved for that purpose.
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DUCT SYSTEMS
608.0 Use of Under-Floor Space as Supply Plenum ¶
for Dwelling Units.
608.1 General. An under-floor space shall be permitted to ¶
be used as a supply plenum.
608.2 Dwelling Units. The use of under-floor space shall ¶
be limited to dwelling units not more than two stories in height. Except for the floor immediately above the underfloor plenum, supply ducts shall be provided extending from the plenum to registers on other floor levels.
Exception: In flood hazard areas, under-floor spaces shall not be used as supply plenums unless the flood opening requirements in the building code are met.
608.3 Enclosed. Such spaces shall be cleaned of all loose ¶
combustible scrap material and shall be tightly enclosed.
608.4 Flammable Materials. The enclosing material of ¶
the under-floor space, including the sidewall insulation, shall be not more flammable than 1 inch (25.4 mm) (nominal) wood boards (flame-spread index of 200). Installation of foam plastics is regulated by the building code.
608.5 Access. Access shall be through an opening in the ¶
floor and shall be not less than 24 inches by 24 inches (610 mm by 610 mm).
608.6 Automatic Control. A furnace supplying warm air ¶
to under-floor space shall be equipped with an automatic control that will start the air-circulating fan where the air in the furnace bonnet reaches a temperature not exceeding 150°F (66°C). Such control shall be one that cannot be set to exceed 150°F (66°C).
608.7 Temperature Limit. A furnace supplying warm air to ¶
such space shall be equipped with an approved temperature limit control that will limit outlet air temperature to 200°F (93°C).
608.8 Noncombustible Receptacle. A noncombustible ¶
receptacle shall be placed below each floor opening into the air chamber, and such receptacle shall comply with Section 608.8.1 through Section 608.8.3.
608.8.1 Location. The receptacle shall be securely suspended from the floor members and shall be not more than 18 inches (457 mm) below the floor opening.
608.8.2 Area. The area of the receptacle shall extend 3 inches (76 mm) beyond the opening on all sides.
608.8.3 Perimeter. The perimeter of the receptacle shall have a vertical lip not less than 1 inch (25.4 mm) high at the open sides where it is at the level of the bottom of the joists, or 3 inches (76 mm) high where the receptacle is suspended.
608.9 Floor Registers. Floor registers shall be designed ¶
for easy removal in order to give access for cleaning the receptacles.
608.10 Exterior Wall and Interior Stud Partitions. ¶
Exterior walls and interior stud partitions shall be fire blocked at the floor.
608.11 Wall Register. Each wall register shall be connected ¶
to the air chamber by a register box or boot.
608.12 Distance from Combustible. A duct complying ¶
with Section 602.0 shall extend from the furnace supply outlet not less than 6 inches (152 mm) below combustible framing.
608.13 Vapor Barrier. The entire ground surface of the ¶
under-floor space shall be covered with a vapor barrier having a thickness not less than 4 mils (0.1 mm) and a flamespread index of not more than 200.
608.14 Prohibited. Fuel gas lines and plumbing waste ¶
cleanouts shall not be located within the space.
609.0 Automatic Shutoffs. ¶
609.1 Air-Moving Systems and Smoke Detectors. ¶
Air-moving systems supplying air in excess of 2000 cubic feet per minute (ft [3] /min) (0.9439 m [3] /s) to enclosed spaces within buildings shall be equipped with an automatic shutoff. Automatic shutoff shall be accomplished by interrupting the power source of the air-moving equipment upon detection of smoke in the main supply-air duct downstream of both the fan and filters served by such equipment.
Exceptions:
(1) Where all portions of the building served by air-moving equipment returning air in excess of 2,000 cubic feet per minute (ft [3] /min) (0.9439 m [3] /s) are protected by a total coverage smoke-detection system in accordance with NFPA 72 and the California Fire Code, interconnection to such system shall be permitted to be used to accom- plish the required return-air system shutoff.
(2) Automatic shutoff is not required where occupied rooms served by the air-handling equipment have direct exit to the exterior, and the travel distance does not exceed 100 feet (30 480 mm).
(3) Automatic shutoff is not required for Group R, Division 3 and Group U Occupancies.
(4) Automatic shutoff is not required for approved smokecontrol systems or where analysis demonstrates shutoff would create a greater hazard, such as shall be permitted to be encountered in air-moving equipment supplying specialized portions of Group H Occupancies. Such equipment shall be required to have smoke detection with remote indication and manual shutoff capability at an approved location.
(5) Smoke detectors that are factory installed in listed airmoving equipment shall be permitted to be used in lieu of smoke detectors installed in the main supply-air duct served by such equipment.
609.1.1 Duct Smoke Detectors. Duct smoke detec- tors shall comply with UL 268A, shall be labeled by an approved agency, approved and listed by California State Fire Marshal, and shall be installed in accordance with the manufacturer’s installation instructions. Such devices shall be compatible with the operating velocities, pres- sures, temperatures, and humidity’s of the system. Where fire-detection or alarm systems are provided for the building, the smoke detectors shall be supervised by such
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DUCT SYSTEMS
systems in an approved manner and installed in accor- dance with NFPA 72 and the California Building and Fire Codes.
High-rise buildings having occupied floors located more than 75 feet (22 860 mm) above the lowest level of building access shall be provided with duct smoke detec- tion in accordance with Section 609.1 and the California Fire Code, Section 907.2.13.1.
609.2 Air-Moving Systems and Smoke Detectors in ¶
Group I-2 Occupancies. In Group I-2 occupancies, air- moving systems returning air in excess of 2,000 cubic feet per minute (ft [3] /min) (0.9439 m [3] /s) from enclosed spaces within buildings shall be equipped with an automatic shutoff. Auto- matic shutoff shall be accomplished by interrupting the power source of the air-moving equipment upon detection of smoke in the return air duct or plenum upstream of any filters, exhaust air connections, outside air connections, or decont- amination equipment and appliances.
Group I-2 occupancies having occupied floors located more than 75 feet (22 860 mm) above the lowest level of fire department vehicle access shall be provided with duct smoke detection in accordance with this section and the California Fire Code, Section 907.2.13.1.
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CALIFORNIA MECHANICAL CODE – MATRIX ADOPTION TABLE
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Ask AI about this code▸ Contents — 2025 California Mechanical Code (Title 24, Part 4)
- Chapter 1 — GENERAL CODE PROVISIONS
- Chapter 2 — DEFINITIONS
- Chapter 3 — GENERAL REGULATIONS
- Chapter 4 — VENTILATION AIR
- Chapter 5 — EXHAUST SYSTEMS
- Chapter 6 — DUCT SYSTEMS
- Chapter 7 — COMBUSTION AIR
- Chapter 8 — CHIMNEYS AND VENTS
- Chapter 9 — INSTALLATION OF SPECIFIC APPLIANCES
- Chapter 10 — BOILERS AND PRESSURE VESSELS
- Chapter 11 — REFRIGERATION
- Chapter 12 — HYDRONICS
- Chapter 13 — FUEL GAS PIPING
- Chapter 14 — PROCESS PIPING
- Chapter 15 — SOLAR ENERGY SYSTEMS
- Chapter 16 — STATIONARY POWER PLANTS
- Chapter 17 — GEOTHERMAL ENERGY SYSTEMS AND AMBIENT TEMPERATURE…
- Chapter 18 — REFERENCED STANDARDS
- Appendix A — RESIDENTIAL PLAN EXAMINER REVIEW FORM FOR HVAC SY…
- Appendix B — PROCEDURES TO BE FOLLOWED TO PLACE GAS EQUIPMENT …
- Appendix C — INSTALLATION AND TESTING OF OIL (LIQUID) FUEL-FIR…
- Appendix D — FUEL SUPPLY: MANUFACTURED/MOBILE HOME PARKS AND R…
- Appendix E — SUSTAINABLE PRACTICES
- Appendix F — SIZING OF VENTING SYSTEMS AND OUTDOOR COMBUSTION …
- Appendix G — EXAMPLE CALCULATION OF OUTDOOR AIR RATE
- Appendix H — PROFESSIONAL QUALIFICATIONS
- Appendix I — INDOOR HORTICULTURAL FACILITIES
- Appendix J — CLEAN AIR DELIVERY