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Earlier editions: 20222019

Chapter 6 — DUCT SYSTEMS

603.9 Joints and Seams of Ducts. Joints and seams for

California Mechanical Code (Title 24, Part 4) · 2025 edition · updated 2026-09-10 · California

Italicized text is a California amendment to the model code, as printed in the official publication.

duct systems shall comply with SMACNA HVAC Duct Construction Standards – Metal and Flexible, SMACNA Round Industrial Duct Construction Standards, or SMACNA Rectangular Industrial Duct Construction Standards, as applicable. Joints of duct systems shall be made substantially airtight by means of tapes, mastics, gasketing, or other means. All ducts shall be sealed to Seal Class A. Crimp joints for round ducts shall have a contact lap of not less than 1 [1] ⁄ 2 inches (38 mm) and shall be mechanically fastened by means of not less than three sheet-metal screws equally spaced around the joint, or an equivalent fastening method.

DUCT SYSTEMS

603.9.1 Closure Systems. Joints and seams and reinforcements for air ducts and plenums listed and labeled to UL 181, shall be in accordance with the manufacturer’s installation instructions. Closure systems for sealing air ducts and plenums shall be listed and labeled in accordance with UL 181A or UL 181B, and marked in accordance with Table 603.9.1.

TABLE 603.9.1

CLOSURE MARKINGS

TYPE OF DUCTWORK STANDARD TYPE OF CLO-
SURE SYSTEM
MARKING


Rigid Metallic or
Rigid Fiberglass
UL 181A Pressure
Sensitive Tape
181A-P


Rigid Metallic or
Rigid Fiberglass
UL 181A Mastic Tape 181A-M


Rigid Metallic or
Rigid Fiberglass
UL 181A Heat
Sensitive Tape
181A–H


Flexible Air Ducts
UL 181B Pressure
Sensitive Tape*
181B-FX*

Flexible Air Ducts
UL 181B Mastic* 181B-M*
  • Mechanical fasteners shall be used in conjunction with a listed pressure sensitive tape or mastic in accordance with UL 181. Nonmetallic mechanical fasteners shall be listed and labeled in accordance with UL 181B and

labeled “181B-C.”

603.9.2 Duct Leakage Tests. [Not adopted by HCD] Ductwork shall be leak-tested in accordance with the SMACNA HVAC Air Duct Leakage Test Manual. Duct leakage tests shall be performed by a technician certified by the Associated Air Balance Council (AABC), the National Environmental Balancing Bureau (NEBB), the Testing, Adjusting and Balancing Bureau (TABB), or other equivalent approved agencies. Representative sections totaling not less than 10 percent of the total installed duct area shall be tested. Where the tested 10 percent fail to comply with the requirements of this section, then 40 percent of the total installed duct area shall be tested. Where the tested 40 percent fail to comply with the requirements of this section, then 100 percent of the total installed duct area shall be tested. Sections shall be selected by the building owner or designated representative of the building owner. Positive pressure leakage testing shall be permitted for negative pressure ductwork. The permitted duct leakage shall be not more than the following:

Lmax = CLP [0.65 ] (Equation 603.9.2)

Where:

Lmax = maximum permitted leakage, (ft [3] /min)/100 square feet [0.0001 (m [3] /s)/m [2] ] duct surface

area.

CL = six, duct leakage class, (ft [3] /min)/100 square feet [0.0001 (m [3] /s)/m [2] ] duct surface area at 1 inch water column (0.2 kPa).

P = test pressure, which shall be equal to the design duct pressure class rating, inch water column (kPa).

Exception: Transfer air duct operating at less than 1 inch of water column (0.25 kPa). 603.9.2.1 Duct Leakage Tests for Buildings that Meet Air Distribution System Duct Leak- age Sealing Criteria in Title 24, Part 6. For duct leakage testing, see California Energy Code Sec- tions 150.0(m)(11) for single family buildings, Sec- tion 160.3(b) for multifamily buildings, and Section 120.4(g) for nonresidential and Hotel Motel build- ings.

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Contents — California Mechanical Code (Title 24, Part 4)
California Mechanical Code (Title 24, Part 4)
  1. Chapter 1 — GENERAL CODE PROVISIONS
  2. Chapter 2 — DEFINITIONS
  3. Chapter 3 — GENERAL REGULATIONS
  4. Chapter 4 — VENTILATION AIR
  5. Chapter 5 — EXHAUST SYSTEMS
  6. Chapter 6 — DUCT SYSTEMS
    Overview
    1. 601.1 Applicability. Ducts and plenums that are portions of
    2. 601.2 Sizing Requirements. Duct systems shall be sized
    3. 602.1 General. Materials used for duct systems shall comply wi…
    4. 602.2 Combustibles Within Ducts or Plenums. Materials exposed …
    5. 602.3 Tall Wood (Mass Timber) Buildings. Duct systems installe…
    6. 602.4 Metallic. Ducts, plenums, or fittings of metal shall
    7. 602.5 Nonmetallic Ducts. Nonmetallic ducts shall comply
    8. 602.6 Vibration Isolators. Vibration isolation connectors
    9. 602.7 Corridors. Corridors shall not be used to convey air to
    10. 603.1 General. Air ducts shall be installed in accordance
    11. 603.2 Under-Floor or Crawl Space. Air ducts installed
    12. 603.3 Metal Ducts. Ducts shall be supported at each change
    13. 603.4 Flexible Air Ducts. Flexible air ducts shall comply
    14. 603.5 Plastic Ducts. Plastic air ducts and fittings shall be
    15. 603.6 Protection of Ducts. Ducts installed in locations
    16. 603.7 Support of Ducts. Ducts shall be supported in
    17. 603.8 Protection Against Flood Damage. In flood hazard areas, …
    18. 603.9 Joints and Seams of Ducts. Joints and seams for
    19. 603.10 Cross Contamination. Exhaust ducts that convey
    20. 603.11 Underground Installation. Ducts installed underground s…
    21. 603.12 Air Dispersion Systems. Where installed, air dispersion…
    22. 603.13 Clearances. Duct clearances shall be in accordance
    23. 604.1 Furnace Plenums and Air Ducts. Furnace plenums
    24. 604.2 Supplied as a Part of Furnace. A furnace plenum
    25. 604.3 Not Supplied with the Furnace. Where a furnace
    26. 604.4 Return Air. Where a furnace is installed so supply
    27. 605.1 General. Air ducts conveying air at temperatures
    28. 605.2 [OSHPD 1, 3 (Surgical Clinics), 4 & 5] Thermal
    29. 605.3 [OSHPD 1, 2, 4 & 5] Thermal or acoustical lining
    30. 606.1 Smoke Dampers. Smoke dampers shall comply
    31. 606.2 Fire Dampers. Fire dampers shall comply with UL
    32. 606.3 Ceiling Radiation Dampers. Ceiling radiation
    33. 606.4 Combination Fire/Smoke Dampers. Combination fire/smoke d…
    34. 606.5 Corridor Dampers. Corridor dampers shall comply
    35. 606.6 Periodic Testing and Inspection. Testing and
    36. 606.7 Multiple Arrangements. Where size requires the
    37. 606.8 Access and Identification. Fire and smoke
    38. 606.9 Freedom from Interference. Dampers shall be
    39. 606.10 Temperature Classification of Operating Ele-
    40. 607.1 General. Perforated ceilings shall be permitted to be
    41. 607.2 Requirements. Ventilating ceilings shall comply
    42. 608.1 General. An under-floor space shall be permitted to
    43. 608.2 Dwelling Units. The use of under-floor space shall
    44. 608.3 Enclosed. Such spaces shall be cleaned of all loose
    45. 608.4 Flammable Materials. The enclosing material of
    46. 608.5 Access. Access shall be through an opening in the
    47. 608.6 Automatic Control. A furnace supplying warm air
    48. 608.7 Temperature Limit. A furnace supplying warm air to
    49. 608.8 Noncombustible Receptacle. A noncombustible
    50. 608.9 Floor Registers. Floor registers shall be designed
    51. 608.10 Exterior Wall and Interior Stud Partitions.
    52. 608.11 Wall Register. Each wall register shall be connected
    53. 608.12 Distance from Combustible. A duct complying
    54. 608.13 Vapor Barrier. The entire ground surface of the
    55. 608.14 Prohibited. Fuel gas lines and plumbing waste
    56. 609.1 Air-Moving Systems and Smoke Detectors.
    57. 609.2 Air-Moving Systems and Smoke Detectors in
  7. Chapter 7 — COMBUSTION AIR
  8. Chapter 8 — CHIMNEYS AND VENTS
  9. Chapter 9 — INSTALLATION OF SPECIFIC APPLIANCES
  10. Chapter 10 — BOILERS AND PRESSURE VESSELS
  11. Chapter 11 — REFRIGERATION
  12. Chapter 12 — HYDRONICS
  13. Chapter 13 — FUEL GAS PIPING
  14. Chapter 14 — PROCESS PIPING
  15. Chapter 15 — SOLAR ENERGY SYSTEMS
  16. Chapter 16 — STATIONARY POWER PLANTS
  17. Chapter 17 — GEOTHERMAL ENERGY SYSTEMS AND AMBIENT TEMPERATURE…
  18. Chapter 18 — REFERENCED STANDARDS
  19. Appendix A — RESIDENTIAL PLAN EXAMINER REVIEW FORM FOR HVAC SY…
  20. Appendix B — PROCEDURES TO BE FOLLOWED TO PLACE GAS EQUIPMENT …
  21. Appendix C — INSTALLATION AND TESTING OF OIL (LIQUID) FUEL-FIR…
  22. Appendix D — FUEL SUPPLY: MANUFACTURED/MOBILE HOME PARKS AND R…
  23. Appendix E — SUSTAINABLE PRACTICES
  24. Appendix F — SIZING OF VENTING SYSTEMS AND OUTDOOR COMBUSTION …
  25. Appendix G — EXAMPLE CALCULATION OF OUTDOOR AIR RATE
  26. Appendix H — PROFESSIONAL QUALIFICATIONS
  27. Appendix I — INDOOR HORTICULTURAL FACILITIES
  28. Appendix J — CLEAN AIR DELIVERY

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