603.9 Joints and Seams of Ducts. Joints and seams for
California Mechanical Code (Title 24, Part 4) · 2025 edition · updated 2026-09-10 · California
Italicized text is a California amendment to the model code, as printed in the official publication.
duct systems shall comply with SMACNA HVAC Duct Construction Standards – Metal and Flexible, SMACNA Round Industrial Duct Construction Standards, or SMACNA Rectangular Industrial Duct Construction Standards, as applicable. Joints of duct systems shall be made substantially airtight by means of tapes, mastics, gasketing, or other means. All ducts shall be sealed to Seal Class A. Crimp joints for round ducts shall have a contact lap of not less than 1 [1] ⁄ 2 inches (38 mm) and shall be mechanically fastened by means of not less than three sheet-metal screws equally spaced around the joint, or an equivalent fastening method.
DUCT SYSTEMS
603.9.1 Closure Systems. Joints and seams and reinforcements for air ducts and plenums listed and labeled to UL 181, shall be in accordance with the manufacturer’s installation instructions. Closure systems for sealing air ducts and plenums shall be listed and labeled in accordance with UL 181A or UL 181B, and marked in accordance with Table 603.9.1.
TABLE 603.9.1
CLOSURE MARKINGS
| TYPE OF DUCTWORK | STANDARD | TYPE OF CLO- SURE SYSTEM |
MARKING |
|---|---|---|---|
Rigid Metallic or Rigid Fiberglass |
UL 181A | Pressure Sensitive Tape |
181A-P |
Rigid Metallic or Rigid Fiberglass |
UL 181A | Mastic Tape | 181A-M |
Rigid Metallic or Rigid Fiberglass |
UL 181A | Heat Sensitive Tape |
181A–H |
Flexible Air Ducts |
UL 181B | Pressure Sensitive Tape* |
181B-FX* |
Flexible Air Ducts |
UL 181B | Mastic* | 181B-M* |
- Mechanical fasteners shall be used in conjunction with a listed pressure sensitive tape or mastic in accordance with UL 181. Nonmetallic mechanical fasteners shall be listed and labeled in accordance with UL 181B and
labeled “181B-C.”
603.9.2 Duct Leakage Tests. [Not adopted by HCD] Ductwork shall be leak-tested in accordance with the SMACNA HVAC Air Duct Leakage Test Manual. Duct leakage tests shall be performed by a technician certified by the Associated Air Balance Council (AABC), the National Environmental Balancing Bureau (NEBB), the Testing, Adjusting and Balancing Bureau (TABB), or other equivalent approved agencies. Representative sections totaling not less than 10 percent of the total installed duct area shall be tested. Where the tested 10 percent fail to comply with the requirements of this section, then 40 percent of the total installed duct area shall be tested. Where the tested 40 percent fail to comply with the requirements of this section, then 100 percent of the total installed duct area shall be tested. Sections shall be selected by the building owner or designated representative of the building owner. Positive pressure leakage testing shall be permitted for negative pressure ductwork. The permitted duct leakage shall be not more than the following:
Lmax = CLP [0.65 ] (Equation 603.9.2)
Where:
Lmax = maximum permitted leakage, (ft [3] /min)/100 square feet [0.0001 (m [3] /s)/m [2] ] duct surface
area.
CL = six, duct leakage class, (ft [3] /min)/100 square feet [0.0001 (m [3] /s)/m [2] ] duct surface area at 1 inch water column (0.2 kPa).
P = test pressure, which shall be equal to the design duct pressure class rating, inch water column (kPa).
Exception: Transfer air duct operating at less than 1 inch of water column (0.25 kPa). 603.9.2.1 Duct Leakage Tests for Buildings that Meet Air Distribution System Duct Leak- age Sealing Criteria in Title 24, Part 6. For duct leakage testing, see California Energy Code Sec- tions 150.0(m)(11) for single family buildings, Sec- tion 160.3(b) for multifamily buildings, and Section 120.4(g) for nonresidential and Hotel Motel build- ings.
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Ask AI about this code▸Contents — California Mechanical Code (Title 24, Part 4)
- Chapter 1 — GENERAL CODE PROVISIONS
- Chapter 2 — DEFINITIONS
- Chapter 3 — GENERAL REGULATIONS
- Chapter 4 — VENTILATION AIR
- Chapter 5 — EXHAUST SYSTEMS
▸Chapter 6 — DUCT SYSTEMS
Overview- 601.1 Applicability. Ducts and plenums that are portions of
- 601.2 Sizing Requirements. Duct systems shall be sized
- 602.1 General. Materials used for duct systems shall comply wi…
- 602.2 Combustibles Within Ducts or Plenums. Materials exposed …
- 602.3 Tall Wood (Mass Timber) Buildings. Duct systems installe…
- 602.4 Metallic. Ducts, plenums, or fittings of metal shall
- 602.5 Nonmetallic Ducts. Nonmetallic ducts shall comply
- 602.6 Vibration Isolators. Vibration isolation connectors
- 602.7 Corridors. Corridors shall not be used to convey air to
- 603.1 General. Air ducts shall be installed in accordance
- 603.2 Under-Floor or Crawl Space. Air ducts installed
- 603.3 Metal Ducts. Ducts shall be supported at each change
- 603.4 Flexible Air Ducts. Flexible air ducts shall comply
- 603.5 Plastic Ducts. Plastic air ducts and fittings shall be
- 603.6 Protection of Ducts. Ducts installed in locations
- 603.7 Support of Ducts. Ducts shall be supported in
- 603.8 Protection Against Flood Damage. In flood hazard areas, …
- 603.9 Joints and Seams of Ducts. Joints and seams for
- 603.10 Cross Contamination. Exhaust ducts that convey
- 603.11 Underground Installation. Ducts installed underground s…
- 603.12 Air Dispersion Systems. Where installed, air dispersion…
- 603.13 Clearances. Duct clearances shall be in accordance
- 604.1 Furnace Plenums and Air Ducts. Furnace plenums
- 604.2 Supplied as a Part of Furnace. A furnace plenum
- 604.3 Not Supplied with the Furnace. Where a furnace
- 604.4 Return Air. Where a furnace is installed so supply
- 605.1 General. Air ducts conveying air at temperatures
- 605.2 [OSHPD 1, 3 (Surgical Clinics), 4 & 5] Thermal
- 605.3 [OSHPD 1, 2, 4 & 5] Thermal or acoustical lining
- 606.1 Smoke Dampers. Smoke dampers shall comply
- 606.2 Fire Dampers. Fire dampers shall comply with UL
- 606.3 Ceiling Radiation Dampers. Ceiling radiation
- 606.4 Combination Fire/Smoke Dampers. Combination fire/smoke d…
- 606.5 Corridor Dampers. Corridor dampers shall comply
- 606.6 Periodic Testing and Inspection. Testing and
- 606.7 Multiple Arrangements. Where size requires the
- 606.8 Access and Identification. Fire and smoke
- 606.9 Freedom from Interference. Dampers shall be
- 606.10 Temperature Classification of Operating Ele-
- 607.1 General. Perforated ceilings shall be permitted to be
- 607.2 Requirements. Ventilating ceilings shall comply
- 608.1 General. An under-floor space shall be permitted to
- 608.2 Dwelling Units. The use of under-floor space shall
- 608.3 Enclosed. Such spaces shall be cleaned of all loose
- 608.4 Flammable Materials. The enclosing material of
- 608.5 Access. Access shall be through an opening in the
- 608.6 Automatic Control. A furnace supplying warm air
- 608.7 Temperature Limit. A furnace supplying warm air to
- 608.8 Noncombustible Receptacle. A noncombustible
- 608.9 Floor Registers. Floor registers shall be designed
- 608.10 Exterior Wall and Interior Stud Partitions.
- 608.11 Wall Register. Each wall register shall be connected
- 608.12 Distance from Combustible. A duct complying
- 608.13 Vapor Barrier. The entire ground surface of the
- 608.14 Prohibited. Fuel gas lines and plumbing waste
- 609.1 Air-Moving Systems and Smoke Detectors.
- 609.2 Air-Moving Systems and Smoke Detectors in
- Chapter 7 — COMBUSTION AIR
- Chapter 8 — CHIMNEYS AND VENTS
- Chapter 9 — INSTALLATION OF SPECIFIC APPLIANCES
- Chapter 10 — BOILERS AND PRESSURE VESSELS
- Chapter 11 — REFRIGERATION
- Chapter 12 — HYDRONICS
- Chapter 13 — FUEL GAS PIPING
- Chapter 14 — PROCESS PIPING
- Chapter 15 — SOLAR ENERGY SYSTEMS
- Chapter 16 — STATIONARY POWER PLANTS
- Chapter 17 — GEOTHERMAL ENERGY SYSTEMS AND AMBIENT TEMPERATURE…
- Chapter 18 — REFERENCED STANDARDS
- Appendix A — RESIDENTIAL PLAN EXAMINER REVIEW FORM FOR HVAC SY…
- Appendix B — PROCEDURES TO BE FOLLOWED TO PLACE GAS EQUIPMENT …
- Appendix C — INSTALLATION AND TESTING OF OIL (LIQUID) FUEL-FIR…
- Appendix D — FUEL SUPPLY: MANUFACTURED/MOBILE HOME PARKS AND R…
- Appendix E — SUSTAINABLE PRACTICES
- Appendix F — SIZING OF VENTING SYSTEMS AND OUTDOOR COMBUSTION …
- Appendix G — EXAMPLE CALCULATION OF OUTDOOR AIR RATE
- Appendix H — PROFESSIONAL QUALIFICATIONS
- Appendix I — INDOOR HORTICULTURAL FACILITIES
- Appendix J — CLEAN AIR DELIVERY