603.10 Joints and Seams of Ducts. Joints and seams for
California Mechanical Code (Title 24, Part 4) · 2019 edition · updated 2026-09-10 · California
Italicized text is a California amendment to the model code, as printed in the official publication.
duct systems shall comply with SMACNA HVAC Duct Construction Standards – Metal and Flexible. Joints of duct systems shall be made substantially airtight by means of tapes, mastics, gasketing, or other means. Crimp joints for round ducts shall have a contact lap of not less than 1 1 ⁄2 inches (38 mm) and shall be mechanically fastened by means of not less than three sheet-metal screws equally spaced around the joint, or an equivalent fastening method.
603.10.1 Duct Leakage Tests.HCD] Ductwork shall be leak-tested in accordance with [Not adopted by the SMACNA HVAC Air Duct Leakage Test Manual. Representative sections totaling not less than 10 percent of the total installed duct area shall be tested. Where the tested 10 percent fail to comply with the requirements of this section, then 40 percent of the total installed duct area shall be tested. Where the tested 40 percent fail to comply with the requirements of this section, then 100 percent of the total installed duct area shall be tested. Sections shall be selected by the building owner or designated representative of the building owner. Positive pressure leakage testing shall be permitted for negative pressure ductwork. The permitted duct leakage shall be not more than the following:
Lmax = CLP 0.65 (Equation 603.10.1)
Where: Lmax = maximum permitted leakage, (ft 3 /min)/100
square feet [0.0001 (m 3 /s)/m 2 ] duct surface
Lmax = maximum permitted leakage, (ft 3 /min)/100
square feet [0.0001 (m 3 /s)/m 2 ] duct surface area. CL = six, duct leakage class, (ft 3 /min)/100 square
feet [0.0001 (m 3 /s)/m 2 ] duct surface area at
CL = six, duct leakage class, (ft 3 /min)/100 square
feet [0.0001 (m 3 /s)/m 2 ] duct surface area at 1 inch water column (0.2 kPa). P = test pressure, which shall be equal to the
design duct pressure class rating, inch
Joints and seams and reinforcements for factory-made air ducts and plenums shall comply with the conditions of prior approval in accordance with the installation instructions that shall accompany the product. Closure systems for sealing factory made air ducts and plenums shall be listed and labeled in accordance with UL 181A or UL 181B, and marked in accordance with Table 603.10.
P = test pressure, which shall be equal to the
design duct pressure class rating, inch water column (kPa). 603.10.1.1 Duct Leakage Tests for ResidentialBuildings. [HCD 1 & HCD 2] See California Energy Code Section 150.0(m)(11) for low-rise res- idential; and Section 140.4(l) for duct leakage tests for other residential buildings.
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Ask AI about this code▸Contents — California Mechanical Code (Title 24, Part 4)
- Chapter 1 — GENERAL CODE PROVISIONS
- Chapter 2 — DEFINITIONS
- Chapter 3 — GENERAL REGULATIONS
- Chapter 4 — VENTILATION AIR
- Chapter 5 — EXHAUST SYSTEMS
▸Chapter 6 — DUCT SYSTEMS
Overview- 601.2 Sizing Requirements. Duct systems shall be sized in
- 602.1 General. 602.0 Material. Materials used for duct systems…
- 602.2 Combustibles Within Ducts or Plenums. Materials exposed …
- 602.3 Metal. Ducts, plenums, or fittings of metal shall comply…
- 602.4 Phenolic. Ducts, plenums, or fittings of phenolic shall
- 602.5 Gypsum. Where gypsum products are exposed in ducts
- 602.6 Factory-Made Air Ducts. Factory-made air ducts
- 602.7 Vibration Isolators. Vibration isolation connectors
- 602.8 Corridors. Corridors shall not be used to convey air to
- 603.4 Factory-Made Air Ducts. Factory-made air ducts shall
- 603.1 General.603.0 Installation of Ducts. The pressure classi…
- 603.2 Under Floor or Crawl Space. Air ducts installed
- 603.3 Metal Ducts. Ducts shall be supported at each change
- 603.5 Flexible Air Ducts. Flexible air ducts shall comply
- 603.6 Plastic Ducts. Plastic air ducts and fittings shall be
- 603.7 Protection of Ducts. Ducts installed in locations
- 603.8 Support of Ducts. Installers shall provide the manufactu…
- 603.9 Protection Against Flood Damage. In flood hazard areas, …
- 603.10 Joints and Seams of Ducts. Joints and seams for
- 603.11 Cross Contamination. Exhaust ducts and venting
- 603.12 Underground Installation. Ducts installed underground s…
- 603.13 Air Dispersion Systems. Where installed, air dispersion…
- 604.0 Insulation of Ducts.604.1 General. Air ducts conveying a…
- 604.2 [OSHPD 1, 1R, 2, 3 (surgical clinics), 4 & 5] Ther-
- 604.3 [OSHPD 1, 1R, 2, 4 & 5] Thermal or acoustical lining
- 605.1 Smoke Dampers.Dampers. Smoke dampers shall comply with
- 605.2 Fire Dampers. Fire dampers shall comply with UL
- 605.3 Ceiling Radiation Dampers. Ceiling radiation
- 605.4 Multiple Arrangements. Where size requires the
- 605.5 Access and Identification. Fire and smoke dampers
- 605.6 Freedom from Interference. Dampers shall be
- 605.8 When the automatic activation of a smoke damper or a
- 606.1 General. 606.0 Ventilating Ceilings. Perforated ceilings…
- 606.2 Requirements. Ventilating ceilings shall comply
- 607.1 General.for Dwelling Units. An under-floor space shall b…
- 607.2 Dwelling Units. The use of under-floor space shall
- 607.3 Enclosed. Such spaces shall be cleaned of all loose
- 607.4 Flammable Materials. The enclosing material of the
- 607.5 Access. Access shall be through an opening in the
- 607.6 Automatic Control. A furnace supplying warm air
- 607.7 Temperature Limit. A furnace supplying warm air to
- 607.8 Noncombustible Receptacle. A noncombustible
- 607.9 Floor Registers. Floor registers shall be designed for
- 607.10 Exterior Wall and Interior Stud Partitions. Exterior wa…
- 607.11 Wall Register. Each wall register shall be connected
- 607.12 Distance from Combustible. A duct complying
- 607.13 Vapor Barrier. The entire ground surface of the
- 607.14 Prohibited. Fuel gas lines and plumbing waste
- 608.1 Air-Moving Systems and Smoke Detectors. 608.0 Automatic …
- Chapter 7 — COMBUSTION AIR
- Chapter 8 — CHIMNEYS AND VENTS
- Chapter 9 — INSTALLATION OF SPECIFIC APPLIANCES
- Chapter 10 — BOILERS AND PRESSURE VESSELS
- Chapter 11 — REFRIGERATION
- Chapter 12 — HYDRONICS
- Chapter 13 — FUEL GAS PIPING
- Chapter 14 — PROCESS PIPING
- Chapter 15 — SOLAR ENERGY SYSTEMS
- Chapter 16 — STATIONARY POWER PLANTS
- Chapter 17 — REFERENCED STANDARDS
- Appendix A — RESIDENTIAL PLAN EXAMINER REVIEW FORM FOR HVAC SY…
- Appendix B — PROCEDURES TO BE FOLLOWED TO PLACE GAS EQUIPMENT …
- Appendix C — INSTALLATION AND TESTING OF OIL (LIQUID) FUEL-FIR…
- Appendix D — FUEL SUPPLY: MANUFACTURED/MOBILE HOME PARKS AND R…
- Appendix E — SUSTAINABLE PRACTICES
- Appendix F — SIZING OF VENTING SYSTEMS AND OUTDOOR COMBUSTION …
- Appendix G — EXAMPLE CALCULATION OF OUTDOOR AIR RATE