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Chapter 10 — BOILERS AND PRESSURE VESSELS

1004.4 Minimum Capacity of Closed-Type Tank. The

California Mechanical Code (Title 24, Part 4) · 2022 edition · updated 2026-09-10 · California

Italicized text is a California amendment to the model code, as printed in the official publication.

minimum capacity for a gravity-type hot water system expansion tank shall be in accordance with Table 1004.4(1). The minimum capacity for a forced-type hot water system expansion tank shall be in accordance with Table 1004.4(2), or Equation 1004.4. Equation 1004.4 shall not be used for diaphragm-type expansion tanks.

Vt = (0.00041 t - 0.0466) Vs

(

Pa

Pf Pa Po )

(Equation 1004.4)

Where: Vt = Minimum volume of expansion tank, gallons Vs = Volume of system, not including expansion tank, gal

lons t = Average operating temperature, °F Pa = Atmospheric pressure, feet H2O absolute Pf = Fill pressure, feet H2O absolute Po = Maximum operating pressure, feet H2O absolute

For SI units: 1 gallon = 3.785 L, °C = (°F-32)/1.8, 1 foot of water = 2.99 kPa

TABLE 1004.4(1) EXPANSION TANK CAPACITIES FOR GRAVITY

HOT WATER SYSTEMS 1

INSTALLED EQUIVALENT
DIRECT RADIATION2
(square feet)
TANK CAPACITY
(gallons)


Up to 350
18


Up to 450
21


Up to 650
24


Up to 900
30



Up to 1100
35


Up to 1400
40


Up to 1600
2 to 30


Up to 1800
2 to 30


Up to 2000
2 to 35


Up to 2400
2 to 40

For SI units: 1 gallon = 3.785 L, 1 square foot = 0.0929 m 2 Notes: 1 Based on a two-pipe system with an average operating water temperature of 170°F (77°C), using cast-iron column radiation with a heat emission rate of 150 British thermal units per square foot hour [Btu/(ft 2 •h)] (473 W/m 2 ) equivalent direct radiation. 2 For systems that exceed 2400 square feet (222.9 m2) of installed equivalent direct water radiation, the required capacity of the cushion tank shall be increased on the basis of 1 gallon (4 L) tank capacity per 33 square feet (3.1 m 2 ) of additional equivalent direct radiation.

206 2022 CALIFORNIA MECHANICAL CODE

TABLE 1004.4(2) EXPANSION TANK CAPACITIES FOR FORCED

HOT WATER SYSTEMS 1

SYSTEM VOLUME2
(gallons)
TANK CAPACITY
DIAPHRAGM TYPE
(gallons)
TANK CAPACITY NON-
DIAPHRAGM TYPE
(gallons)

100
9 15


200
17 30


300
25 45


400
33 60


500
42 75


1000
83 150

2000
165 300

For SI units: 1 gallon = 3.785 L Notes: 1 Based on an average operating water temperature of 195°F (91°C), a fill pressure of 12 psig (83 kPa), and an operating pressure of not more than 30 psig (207 kPa). 2 Includes volume of water in boiler, radiation, and piping, not including expansion tank.

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Contents — California Mechanical Code (Title 24, Part 4)
California Mechanical Code (Title 24, Part 4)
  1. Chapter 1 — GENERAL CODE PROVISIONS
  2. Chapter 2 — DEFINITIONS
  3. Chapter 3 — GENERAL REGULATIONS
  4. Chapter 4 — VENTILATION AIR
  5. Chapter 5 — EXHAUST SYSTEMS
  6. Chapter 6 — DUCT SYSTEMS
  7. Chapter 7 — COMBUSTION AIR
  8. Chapter 8 — CHIMNEYS AND VENTS
  9. Chapter 9 — INSTALLATION OF SPECIFIC APPLIANCES
  10. Chapter 10 — BOILERS AND PRESSURE VESSELS
    Overview
    1. 1001.1 Applicability. The requirements of this chapter shall
    2. 1001.2 Boiler Rooms and Enclosures. Boiler rooms and
    3. 1001.3 Air for Combustion and Ventilation. Air for
    4. 1001.4 Drainage. For heating or hot-water-supply boiler
    5. 1001.5 Mounting. Equipment shall be set or mounted on a
    6. 1001.6 Chimneys or Vents. Boilers shall be connected to
    7. 1002.1 General. Pressure vessels shall be constructed and
    8. 1002.2 Oil-Burning Boilers. Oil-burning boilers shall
    9. 1002.3 Electric Boilers. Electric boilers shall be listed and
    10. 1002.4 Solid-Fuel-Fired Boilers. Solid-fuel-fired boilers
    11. 1002.5 Dual Purpose Water Heater. Water heaters utilized for c…
    12. 1003.1 Safety Requirements. The construction of boilers and pr…
    13. 1003.2 Controls. Required electrical, mechanical, safety,
    14. 1003.3 Gauges. Steam boilers shall be provided with a
    15. 1003.4 Stack Dampers. Stack dampers on boilers fired
    16. 1003.5 Welding. Welding on pressure vessels shall be done
    17. 1004.1 General. An expansion tank shall be installed in a
    18. 1004.2 Open-Type Expansion Tanks. Open type expansion tanks sh…
    19. 1004.3 Closed-Type Systems. Closed-type systems shall
    20. 1004.4 Minimum Capacity of Closed-Type Tank. The
    21. 1005.1 General. Pressurized vessels or boilers shall be provid…
    22. 1005.2 Discharge Piping. The discharge piping serving a
    23. 1005.3 Splash Shield. Where the operating temperature
    24. 1005.4 Hazardous Discharge. Where the discharge from
    25. 1005.5 Vacuum Relief Valve. Hot-water heating systems
    26. 1006.1 General. An approved manual shutoff valve shall
    27. 1007.1 General. An approved gas-pressure regulator shall
    28. 1008.1 General. Hot water boilers and steam boilers shall
    29. 1009.1 General. The following requirements shall be
    30. 1010.1 General. Where boilers are installed or replaced,
    31. 1010.2 Power Boilers. Power boilers having a steam-generating …
    32. 1010.3 Steam-Heating Boilers, Hot Water Boilers, and
    33. 1010.4 Package Boilers, Steam-Heating Boilers, and
    34. 1011.1 General. The design, installation, and operation of
    35. 1012.1 General. Hot water boiler installations, upon completio…
    36. 1013.1 General. An installation for which a permit is
    37. 1013.2 Operating Permit. It shall be unlawful to operate a
    38. 1013.3 Maintenance Inspection. The Authority Having
    39. 1013.4 Power and Miniature Boilers. Power boilers and
    40. 1013.5 Steam-Heating and Water-Heating Boilers.
    41. 1013.6 Automatic Steam-Heating Boilers. Automatic
    42. 1013.7 Unfired Pressure Vessels. Unfired pressure vessels shal…
    43. 1014.1 General. Boilers and pressure vessels shall be operated…
  11. Chapter 11 — REFRIGERATION
  12. Chapter 12 — HYDRONICS
  13. Chapter 13 — FUEL GAS PIPING
  14. Chapter 14 — PROCESS PIPING
  15. Chapter 15 — SOLAR ENERGY SYSTEMS
  16. Chapter 16 — STATIONARY POWER PLANTS
  17. Chapter 17 — REFERENCED STANDARDS
  18. Appendix A — RESIDENTIAL PLAN EXAMINER REVIEW FORM FOR HVAC SY…
  19. Appendix B — PROCEDURES TO BE FOLLOWED TO PLACE GAS EQUIPMENT …
  20. Appendix C — INSTALLATION AND TESTING OF OIL (LIQUID) FUEL-FIR…
  21. Appendix D — FUEL SUPPLY: MANUFACTURED/MOBILE HOME PARKS AND R…
  22. Appendix E — SUSTAINABLE PRACTICES
  23. Appendix F — GEOTHERMAL ENERGY SYSTEMS
  24. Appendix G — SIZING OF VENTING SYSTEMS AND OUTDOOR COMBUSTION …
  25. Appendix H — EXAMPLE CALCULATION OF OUTDOOR AIR RATE

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