Title 24 · California Energy Code
What pipe insulation and thickness rules apply to multifamily domestic hot water systems?
If you have a multifamily domestic hot water system in California, the Energy Code requires insulation on all piping, including the first 8 feet from storage tanks, with minimum thicknesses by pipe diameter given in Table 160.4‑A; insulation must be continuous, sealed, supported outside the insulation, and appurtenances insulated (larger OD appurtenances get at least 1" of removable insulation).
Last reviewed: July 6, 2026
What the code requires — plain English
All piping in a multifamily domestic hot water system must be insulated, with specific minimum thicknesses set by Table 160.4‑A. The rule requires the first 8 feet of inlet cold‑water piping from storage tanks to be insulated, insulation to be continuous, seams sealed, supports installed outside the insulation, and appurtenances insulated to specified detail. These requirements are contained in § 160.4(e) of the California Energy Code.
The single most important practical rule: insulate the first 8 feet of cold inlet from storage tanks, keep the insulation continuous and sealed, and meet the minimum thicknesses shown in Table 160.4‑A.
Requirements in detail
1) General installation rules (what to do)
- First 8 feet: The first 8 feet of inlet cold‑water piping from storage tanks (including piping between tank and heat trap) must be insulated. § 160.4(e)(1)(A).
- Continuous insulation: Insulation on piping and system appurtenances must be continuous (no gaps) and seams must be sealed. § 160.4(e)(1)(B, D).
- Supports outside insulation: Pipe supports, hangers and clamps must be attached on the outside of rigid insulation to avoid thermal bridges. § 160.4(e)(1)(C).
- Elbows and tees: Insulation for elbows must be mitered, preformed or site‑fabricated with PVC covers; tees must be notched, preformed or site‑fabricated with PVC covers. § 160.4(e)(1)(E–F).
- Valves / appurtenances:
- Extended‑stem isolation valves must be installed. § 160.4(e)(1)(G).
- Appurtenances smaller than the insulated pipe must be insulated flush with the pipe insulation. Where appurtenance outer diameter is greater than the insulated pipe, the appurtenance insulation must be a minimum of 1 inch thick. Insulation must be removable/re‑installable and must not impede valve function. § 160.4(e)(1)(H)(i–iv).
2) Insulation thickness — table and alternatives
- Minimum thicknesses for multifamily domestic hot water systems are given in Table 160.4‑A. For insulation materials whose conductivity falls inside the conductivity ranges in the table, use the table thickness (or the listed R‑value). § 160.4(e)(2)(A). If the material’s conductivity falls outside the table range, the insulation must meet the minimum R‑value given in the table, or its thickness must be determined using Equation 160.4‑A. § 160.4(e)(2)(B).
Decision‑relevant numbers from Table 160.4‑A (multifamily domestic hot water systems):
| Decision dimension | Value | Code reference |
|---|---|---|
| Fluid operating temperature range used in table | 105–140 °F | § 160.4(e) — Table 160.4‑A |
| Insulation conductivity range used for table row | 0.22 – 0.28 Btu·in/(h·ft²·°F) | Table 160.4‑A |
| Mean rating temperature for that row | 100 °F | Table 160.4‑A |
| Nominal pipe diameter < 1 in — required thickness | 1.0 inch (or R‑7.7) | Table 160.4‑A |
| Nominal pipe diameter 1 to < 1.5 in — required thickness | 1.5 inches (or R‑12.5) | Table 160.4‑A |
| Nominal pipe diameter 1.5 to < 4 in — required thickness | 2.0 inches (or R‑16) | Table 160.4‑A |
| Nominal pipe diameter 4 to < 8 in — required thickness | 2.0 inches (or R‑12.5) | Table 160.4‑A |
| Nominal pipe diameter 8 in and larger — required thickness | 2.0 inches (or R‑11) | Table 160.4‑A |
| Method for alternate conductivity materials | Use Equation 160.4‑A to calculate thickness (K, k, r, t variables defined in the equation) | § 160.4(e)(2)(B) and Equation 160.4‑A |
Notes about the table: the table provides either a recommended thickness (in inches) or an equivalent R‑value; use the thickness when conductivity is within the listed conductivity range and use the R‑value (or Equation 160.4‑A) when selecting an alternate insulation product outside that conductivity band.
3) Protection and durability
- Pipe insulation exposed outdoors must have an outdoor‑suitable cover that is water‑retardant and protects against solar degradation; adhesive tape is not an acceptable weather cover. Appurtenance insulation covers must be removable/reinstallable. Pipe insulation for outdoor chilled/refrigerant suction lines must include or be protected by a Class I or II vapor retarder with sealed joints. Buried insulation needs a waterproof, noncrushable casing. § 160.4(e)(3).
Exceptions & special cases
- If the system water temperature is above 140 °F, multifamily systems must instead use the row(s) in Table 120.3‑A for applicable thicknesses — the 105–140 °F row in Table 160.4‑A does not apply. § 160.4(e) cross‑references Table 120.3‑A for >140 °F.
- Where an insulation product’s thermal conductivity (K) is outside the table’s conductivity range, you must either meet the table R‑value or calculate the required thickness with Equation 160.4‑A. Do not guess thicknesses — use the equation or R‑value approach in § 160.4(e)(2).
- Appurtenances whose OD is larger than the insulated pipe require at least 1 inch of insulation regardless of pipe size for that appurtenance. § 160.4(e)(1)(H)(ii).
If a particular detail (for example a novel insulation product or an unusual pipe material) is not directly addressed in the retrieved text, the Code requires using the Equation or R‑value route — consult the full text of Equation 160.4‑A and Table 160.4‑A to document equivalency.
Common mistakes
- Failing to insulate the first 8 feet of cold inlet piping from a storage tank. § 160.4(e)(1)(A).
- Leaving seams open or not sealing insulation (creates heat loss and thermal bypass). § 160.4(e)(1)(D).
- Installing supports, clamps or hangers under rigid insulation (creates thermal bridges). Supports must be attached outside the insulation. § 160.4(e)(1)(C).
- Using adhesive tape as primary weather protection for outdoor insulation (not permitted). § 160.4(e)(3)(A).
- Not making appurtenance insulation removable (must be removable to allow maintenance). § 160.4(e)(1)(H)(iii).
- Applying the wrong thickness from a different table (e.g., using a generic heating table instead of Table 160.4‑A for multifamily domestic hot water). Use the multifamily table unless the system temperature directs you elsewhere.
Worked example — concrete scenario
Scenario: a multifamily building has a common domestic hot water distribution loop. Design data:
- Water design temperature = 120 °F (falls in 105–140 °F row).
- Nominal pipe size for a main run = 2‑inch nominal (this sits in the 1.5 to <4 in diameter column).
- Chosen insulation has conductivity K = 0.25 Btu·in/(h·ft²·°F) (within the table conductivity 0.22–0.28).
Apply Table 160.4‑A:
- For 1.5 to <4 in at 105–140 °F, Table 160.4‑A requires 2.0 inches of insulation (equivalent R‑value shown in the table is R‑16). Use that thickness.
Other required steps for the same installation:
- Insulate the first 8 feet of inlet cold water piping from the storage tank (even though it is cold inlet). § 160.4(e)(1)(A).
- Any valve or appurtenance whose outer diameter is larger than the insulated pipe must have at least 1 inch of removable insulation. § 160.4(e)(1)(H)(ii–iii).
- Seal all seams, make insulation continuous, and mount pipe supports/hangers outside the insulation. § 160.4(e)(1)(B–C, D).
If the project specified an insulation product with K = 0.35 (outside the table range), do not apply the table thickness directly; instead use the table R‑value or calculate the required thickness with Equation 160.4‑A as described in § 160.4(e)(2)(B).
Related provisions
- § 120.3‑A — (tables referenced for water temperatures above 140 °F).
- § 160.3(c) — (insulation rules for fluid distribution systems; related methodology and protection requirements).
- § 150.0(j) — (insulation and pipe requirements cross‑references used elsewhere in the code).
- § 160.4(f) — (other piping/insulation requirements referenced alongside § 160.4(e)).
(If you need the verbatim text of Table 160.4‑A or Equation 160.4‑A to place in a specification or submittal, I can paste the table and equation from the code — tell me which format you need.)
Code references
Grounded in the retrieved California Energy Code — click a citation to read the verbatim passage:
§ 160.4 High relevance — show source text
Exception to Section 160.4(d)3: Boilers with steady state full-load thermal combustion efficiency 90 percent or higher.
(e) Pipe insulation
All piping for multifamily domestic hot water systems shall be insulated and meet the applicable requirements in Items 1 through 3 below:
- General requirements. A. The first 8 feet of inlet cold water piping from the storage tanks, including piping between a storage tank and a heat trap, shall be insulated. B. Insulation on the piping and domestic hot water system appurtenances shall be continuous. C. Pipe supports, hangers, and pipe clamps shall be attached on the outside of rigid pipe insulation to prevent thermal bridges. D. All pipe insulation seams shall be sealed. E. Insulation for pipe elbows shall be mitered, preformed, or site fabricated with PVC covers. F. Insulation for tees shall be notched, preformed, or site fabricated with PVC covers.
G. Extended stem isolation valves shall be installed.
H. All plumbing appurtenances on hot water piping from a heating source to heating plant, at the heating plant, and distribution supply and return piping shall be insulated to meet the following requirements: i. Where the outer diameter of the appurtenance is less than the outer diameter of the insulated pipe that it is attached to, the appurtenance shall be insulated flush with the insulation surrounding the pipe. ii. Where the outer diameter of the appurtenance is greater than the outer diameter of the insulated pipe that it is attached to, the appurtenance shall be insulated with a minimum thickness of 1 inch. iii. The insulation shall be removable and re-installable to ensure maintenance or replacement services can be completed. iv. Valves shall be fully functional without impediment from the insulation.
2025 CALIFORNIA ENERGY CODE 223
on Jul 18, 2025 11:14 AM (CDT) THEREUNDER.
MULTIFAMILY BUILDINGS—MANDATORY REQUIREMENTS
- Insulation thickness. All piping for multifamily domestic hot water systems shall meet the insulation thickness requirements specified in Table 160.4-A. A. For insulation conductivity in the range shown in Table 160.4-A for the applicable fluid temperature range, the insulation shall have the applicable minimum thickness or R -value shown in Table 160.4-A. B. If the insulation conductivity falls outside the range provided in Table 160.4-A applicable fluid temperature range, the insulation shall meet a minimum R -value as indicated in Table 160.4-A. Or, it can have a thickness determined using Equation 160.4-A.
(Equation 160.4-A)
K
[-] k [-]
T = PR 1 + ------ PRt – 1
|TABLE 160.
§ 160.4 High relevance — show source text
ii. Where the outer diameter of the appurtenance is greater than the outer diameter of the insulated pipe that it is attached to, the appurtenance shall be insulated with a minimum thickness of 1 inch. iii. The insulation shall be removable and re-installable to ensure maintenance or replacement services can be completed. iv. Valves shall be fully functional without impediment from the insulation.
2025 CALIFORNIA ENERGY CODE 223
on Jul 18, 2025 11:14 AM (CDT) THEREUNDER.
MULTIFAMILY BUILDINGS—MANDATORY REQUIREMENTS
- Insulation thickness. All piping for multifamily domestic hot water systems shall meet the insulation thickness requirements specified in Table 160.4-A. A. For insulation conductivity in the range shown in Table 160.4-A for the applicable fluid temperature range, the insulation shall have the applicable minimum thickness or R -value shown in Table 160.4-A. B. If the insulation conductivity falls outside the range provided in Table 160.4-A applicable fluid temperature range, the insulation shall meet a minimum R -value as indicated in Table 160.4-A. Or, it can have a thickness determined using Equation 160.4-A.
(Equation 160.4-A)
K
[-] k [-]
T = PR 1 + ------ PRt – 1
TABLE 160.4-A—PIPE INSULATION THICKNESS—MULTIFAMILY DOMESTIC HOT WATER Col2 Col3 Col4 Col5 Col6 Col7 Col8 Col9 FLUID
OPERATING
TEMPERATURE
RANGE (°F)INSULATION CONDUCTIVITY INSULATION CONDUCTIVITY NOMINAL PIPE DIAMETER (in inches) NOMINAL PIPE DIAMETER (in inches) NOMINAL PIPE DIAMETER (in inches) NOMINAL PIPE DIAMETER (in inches) NOMINAL PIPE DIAMETER (in inches) FLUID
OPERATING
TEMPERATURE
RANGE (°F)Conductivity (in
Btu·in/h·ft2· °F)Mean Rating
Temperature (°F)Mean Rating
Temperature (°F)< 1 1 to < 1.5 1.5 to < 4 4 to < 8 8 and
largerMultifamily Domestic Hot Water Systems Multifamily Domestic Hot Water Systems Multifamily Domestic Hot Water Systems Minimum Pipe Insulation Required (Thickness in inches or_R-_value) Minimum Pipe Insulation Required (Thickness in inches or_R-_value) Minimum Pipe Insulation Required (Thickness in inches or_R-_value) Minimum Pipe Insulation Required (Thickness in inches or_R-_value) Minimum Pipe Insulation Required (Thickness in inches or_R-_value) 105–1401 0.22–0.28 100 Inches 1.0 1.5 2.0 2.0 2. § 412.2 High relevance — show source text
Exception: Flushometer tailpiece trap primers in accordance with ASSE 1044 or IAPMO PS 76.
L 412.2 Drainage Type Trap Seal Primer Devices. Drainage type trap seal primer devices shall not be limited in the amount of water they discharge.
L 413.0 Vehicle Wash Facilities.
L 413.1 Automatic. The maximum make-up water use for automobile washing shall not exceed 40 gallons (151 L) per vehicle for in-bay automatic car washes and 35 gallons (132 L) for conveyor and express type car washes. L 413.2 Self-Service. Spray wands and foamy brushes shall use not more than 3.0 gpm (0.19 L/s). L 413.3 Reverse Osmosis. Spot-free reverse osmosis discharge (reject) water shall be recycled. L 413.4 Towel Ringers. Towel ringers shall have a positive shutoff valve. Spray nozzles shall be replaced annually.
Exception: Bus and large commercial vehicle washes are exempt from the requirements of this section.
L 501.0 Water Heating Design, Equipment, and Instal- lation.
L 501.1 Scope. The provisions of this section shall establish the means of conserving potable and nonpotable water and energy associated with the generation and use of hot water in a building. This includes provisions for the hot water distribution system, which is the portion of the potable water distribution system between a water heating device and the plumbing fixtures, including dedicated return piping and appurtenances to the water heating device in a recirculation system. L 501.2 Insulation. Hot water supply and return piping shall be thermally insulated. The wall thickness of the insulation shall be equal to the nominal diameter of the pipe up to 2 inches (50 mm). The wall thickness shall be not less than 2 inches (51 mm) for nominal pipe diameters exceeding 2 inches (50 mm). The conductivity of the insulation [k-factor (Btu•in/(h•ft [2] - °F))], measured radially, shall not be more than 0.28 [Btu•in/(h•ft [2] - °F)] [0.04 W/(m•K)]. Hot water piping to be insulated shall be installed such that insulation is continuous. Pipe insulation shall be installed to within [1] ⁄ 4 of an inch (6.4 mm) of appliances, appurtenances, fixtures, structural members, or a wall where the pipe passes through to connect to a fixture within 24 inches (610 mm).
2025 CALIFORNIA PLUMBING CODE 507
), Copyright © 2025 IAPMO, and may not be used for any other purpose or distributed to any other persons or parties.
APPENDIX L
Exceptions:
(1) Where the hot water pipe is installed in a wall that is not of a width to accommodate the pipe and insulation, the insulation thickness shall be permitted to have the maximum thickness that the wall is capable of accommodating and not less than [1] ⁄ 2 of an inch (12.7 mm) thick.
(2) Hot water supply piping exposed under sinks, lavatories, and similar fixtures.
L 501.2.1 Pipe Supports. Pipe supports shall be installed on the outside of the pipe insulation.
§ 609.11 High relevance — show source text
(b) Where occupancy is delayed four weeks after disin- fection, disinfection and flushing shall again be com- pleted. 609.11 Water Hammer. [Not adopted by HCD] Building water supply systems where quick-acting valves are installed shall be provided with water hammer arrester(s) to absorb high pressures resulting from the quick closing of these valves. Water hammer arresters shall be approved mechanical devices that comply with ASSE 1010 or PDI-WH 201 and shall be installed as close as possible to quick-acting valves.
609.11.1 Mechanical Devices. Where listed mechanical devices are used, the manufacturer’s specifications as to location and method of installation shall be followed.
609.12 Pipe Insulation. Insulation of domestic hot water piping shall be in accordance with Section 609.12.1 and Section 609.12.2.
609.12.1 Insulation Requirements. Domestic hot water piping shall be insulated. 609.12.2 Pipe Insulation Wall Thickness. Hot water pipe insulation shall have a minimum wall thickness of not less than the diameter of the pipe for a pipe up to 2 inches (50 mm) in diameter. Insulation wall thickness shall be not less than 2 inches (51 mm) for a pipe of 2 inches (50 mm) or more in diameter. Exceptions: (1) Piping that penetrates framing members shall not be required to have pipe insulation for the distance of the framing penetration. (2) Hot water piping between the fixture control valve or supply stop and the fixture or appliance shall not be required to be insulated. 609.12.3 California Energy Code Pipe Insulation Requirements. [CEC] See California Energy Code Sec- tions 150.0(j)2 and 120.3(c) for pipe insulation require- ments based on fluid temperature and pipe diameter – for domestic hot water piping. The California Energy Code requires that piping that penetrates metal framing shall use grommets, plugs, wrapping or other insulating mate- rial to assure that no contact is made with the metal fram- ing. The California Energy Code also requires that insulation shall abut securely against all framing mem- bers, and places conditions on when installed wall or attic insulation that surrounds installed piping can be consid- ered to provide pipe insulation meeting requirements.
610.0 Size of Potable Water Piping. 610.1 Size. The size of each water meter and each potable water supply pipe from the meter or other source of supply to the fixture supply branches, risers, fixtures, connections, outlets, or other uses shall be based on the total demand and shall be determined according to the methods and procedures outlined in this section. Water piping systems shall be designed to ensure that the maximum velocities allowed by the code and the applicable standard are not exceeded.
610.2 Pressure Loss. Where a water filter, water softener, backflow prevention device, tankless water heater, or similar device is installed in a water supply line, the pressure loss through such devices shall be included in the pressure loss calculations of the system, and the water supply pipe and meter shall be adequately sized to provide for such a pressure loss.
§ 160.3 High relevance — show source text
(c) Fluid distribution systems; common area space-conditioning systems. Multifamily buildings shall comply with the applicable requirements of Section 160.3(a)1. Multifamily common areas shall comply with the applicable requirements of Sections 160.3(a)2A through 160.3(a)2J.
- Pipe insulation . Multifamily buildings shall comply with the applicable requirements of Sections 160.3(c)1A through 160.3(c)1D. A. General requirements. The piping conditions listed below for space-conditioning systems with fluid normal operating temperatures listed in Table 160.3-D shall have at least the amount of insulation specified in Section 160.3(c)1D: i. Space cooling systems. All refrigerant suction, chilled water and brine fluid distribution systems. ii. Space heating systems. All refrigerant suction, steam, steam condensate and hot water fluid distribution systems. Exception to Section 160.3(c)1Aii: Heat pumps refrigerant vapor line shall be installed with a minimum of 0.75-inch-thick or R-6.0 insulation. No insulation is required on the refrigerant liquid line. B. Insulation conductivity shall be determined in accordance with ASTM C335 at the mean temperature listed in Table 160.3-D, and shall be rounded to the nearest [1] / 100 Btu-inch per hour per square foot per °F. Fluid distribution systems include all elements that are in series with the fluid flow, such as pipes, pumps, valves, strainers, coil u-bends and air separators, but not including elements that are not in series with the fluid flow, such as expansion tanks, fill lines, chemical feeders and drains.
C. Insulation protection. Pipe insulation shall be protected from damage due to sunlight, moisture, equipment maintenance and wind. Protection shall, at minimum, include the following: i. Pipe insulation exposed to weather shall be protected by a cover suitable for outdoor service. The cover shall be water retardant and provide shielding from solar radiation that can cause degradation of the material. Adhesive tape shall not be used to provide this protection. ii. Pipe insulation covering chilled water piping and refrigerant suction piping located outside the conditioned space shall include, or be protected by, a Class I or Class II vapor retarder. All penetrations and joints shall be sealed.
iii. Pipe insulation buried below grade must be installed in a waterproof and noncrushable casing or sleeve.
D. Insulation thickness.
i. For insulation with a conductivity in the range shown in Table 160.3-D for the applicable fluid temperature range, the insulation shall have the applicable minimum thickness or R- value shown in Table 160.3-D. ii. For insulation with a conductivity outside the range shown in Table 160.3-D for the applicable fluid temperature range, the insulation shall have a minimum R- value shown in Table 160.3-D or thickness as calculated with Equation 160.3-A:
(Equation 160.3-A)
T = PR 1 + ------ PRt
K
[-] k [-] = PR 1 + ------ t – 1
where:
T = Minimum insulation thickness for material with conductivity K, inches. PR = Pipe actual outside radius, inches.
218 2025 CALIFORNIA ENERGY CODE
on Jul 18, 2025 11:14 AM (CDT) THEREUNDER.
§ 120.3 High relevance — show source text
3-A for the applicable water temperature.|1.
Multifamily and hotel/motel domestic hot water systems with water temperature above 140°F shall use the row in Table 120.3-A for the applicable water temperature.|1.
Multifamily and hotel/motel domestic hot water systems with water temperature above 140°F shall use the row in Table 120.3-A for the applicable water temperature.|1.
Multifamily and hotel/motel domestic hot water systems with water temperature above 140°F shall use the row in Table 120.3-A for the applicable water temperature.|1.
Multifamily and hotel/motel domestic hot water systems with water temperature above 140°F shall use the row in Table 120.3-A for the applicable water temperature.|1.
Multifamily and hotel/motel domestic hot water systems with water temperature above 140°F shall use the row in Table 120.3-A for the applicable water temperature.|- Insulation protection. Pipe insulation shall be protected from damage due to sunlight, moisture, equipment maintenance and wind. Protection shall, at minimum, include the following: A. Pipe and appurtenance insulation exposed to weather shall be protected by a cover suitable for outdoor service. The cover shall be water retardant and provide shielding from solar radiation that can cause degradation of the material. Appurtenance insulation covers shall be removable and able to be reinstalled. Adhesive tape shall not be used to provide this protection. B. Pipe insulation covering chilled water piping and refrigerant suction piping located outside the conditioned space shall include, or be protected by, a Class I or Class II vapor retarder. All penetrations and joints shall be sealed. C. Pipe insulation buried below grade must be installed in a waterproof and noncrushable casing or sleeve.
NOTE: Authority: Sections 25213, 25218, 25218.5, 25402 and 25402.1, Public Resources Code . Reference: Sections 25007, 25008, 25218.5, 25310, 25402, 25402.1, 25402.4, 25402.5, 25402.8 and 25943, Public Resources Code .
SECTION 160.5—MANDATORY LIGHTING REQUIREMENTS FOR INDOOR AND OUTDOOR SPACES
The design and installation of all lighting systems and equipment in multifamily buildings within the scope of Section 100.0(a) shall comply with the applicable provisions of Section 160.5. All functional areas except dwelling units and common living areas shall comply with the applicable requirements of Sections 160.5(b) through 160.5(e).
224 2025 CALIFORNIA ENERGY CODE
on Jul 18, 2025 11:14 AM (CDT) THEREUNDER.
where:
T = Minimum insulation thickness for material with conductivity K, inches. PR = Pipe actual outside radius, inches. t = Insulation thickness from Table 160.4-A, inches.
K = Conductivity of alternate material at the mean rating temperature indicated in Table 160.4-A for the applicable fluid temperature range, in Btu-inch per hour per square foot per °F. k = The lower value of the conductivity range listed in Table 160.4-A for the applicable fluid temperature range, Btu-inch per hour per square foot per °F. C. Insulation conductivity shall be determined in accordance with ASTM C335 at the mean temperature listed in Table 160.4-A and shall be rounded to the nearest 1/100 Btu-inch per hour per square foot per °F.
§ 90.1 High relevance — show source text
[ASHRAE 90.1: TABLE 6.8.3-2]
FLUID OPERATING TEMPERATURE
RANGE (°F) AND USAGEINSULATION CONDUCTIVITY Col3 NOMINAL PIPE SIZE OR TUBE SIZE (inches) Col5 Col6 Col7 Col8 FLUID OPERATING TEMPERATURE
RANGE (°F) AND USAGECONDUCTIVITY
Btu•inch/(h•f2•°F)MEAN RATING
TEMPERATURE °F<1 1 to <11_/_2 11_/_2 to <4 4 to <8 ≥8 FLUID OPERATING TEMPERATURE
RANGE (°F) AND USAGECONDUCTIVITY
Btu•inch/(h•f2•°F)MEAN RATING
TEMPERATURE °FINSULATION THICKNESS (inches) INSULATION THICKNESS (inches) INSULATION THICKNESS (inches) INSULATION THICKNESS (inches) INSULATION THICKNESS (inches) 40 to 60 021 to 0.27 75 0.5 0.5 1.0 1.0 1.0 <40 0.20 to 0.26 50 0.5 1.0 1.0 1.0 1.5 For SI units: °C = (°F-32)/1.8, 1 inch = 25 mm, 1 British thermal unit inch per hour square foot degree Fahrenheit = [0.1 W/(m•k)]
Notes: 1 For insulation outside the stated conductivity range, the minimum thickness ( T ) shall be determined as follows: T = r {(1 + t/r ) [K/k ] – 1}
Where:
T = minimum insulation thickness (inches). r = actual outside radius of pipe (inches). t = insulation thickness listed in this table for applicable fluid temperature and pipe size. K = conductivity of alternate material at mean rating temperature indicated for the applicable fluid temperature [Btu • inch/(h • ft [2] • °F)] [W/(m•K)]. k = the upper value of the conductivity range listed in this table for the applicable fluid temperature. 2 These thicknesses are based on energy efficiency considerations only. Issues such as water, vapor permeability, or surface condensation require vapor retarders or additional insulation. 3 For direct-buried cooling system piping, insulation is not required. 4 Table E 503.7.3(2) is based on steel pipe. Nonmetallic pipes schedule 80 thickness or less shall use the table values. For other nonmetallic pipes having thermal resistance more than that of steel pipe, reduced insulation thicknesses are permitted where documentation is provided showing that the pipe with the proposed insulation has no more heat transfer per foot (mm) than a steel pipe of the same size with the insulation thickness shown in Table E 503.7.3(2).
§ 1.9 High relevance — show source text
9| |7 to 8|R-1.9|R-1.9|R-1.9|
Notes: 1 Insulation R-values, measured in [°F•h•ft 2 /(Btu•in)] [(m•K)/W], are for the insulation as installed and do not include film resistance. The required minimum thicknesses do not consider water vapor transmission and possible surface condensation. Where portions of the building envelope are used as a plenum enclosure, building envelope insulation shall be as required by the most restrictive condition of Section E 503.4.7.1 or ASHRAE 90.1, depending on whether the plenum is located in the roof, wall, or floor. Insulation resistance measured on a horizontal plane in accordance with ASTM C518 at a mean temperature of 75°F (24°C) at the installed thickness. 2 Includes attics above insulated ceilings, parking garages and crawl spaces. 3 Includes return air plenums, with or without exposed roofs above. 4 Return ducts in this duct location do not require insulation.
TABLE E 503.7.3(1) MINIMUM PIPE INSULATION THICKNESS FOR HEATING AND HOT WATER SYSTEMS [1, 2, 3, 4, 5]
(STEAM, STEAM CONDENSATE, HOT WATER HEATING, AND DOMESTIC WATER SYSTEMS)
[ASHRAE 90.1: TABLE 6.8.3-1]
FLUID OPERATING
TEMPERATURE RANGE
(F°) AND USAGEINSULATION CONDUCTIVITY Col3 NOMINAL PIPE SIZE OR TUBE SIZE (inches) Col5 Col6 Col7 Col8 FLUID OPERATING
TEMPERATURE RANGE
(F°) AND USAGECONDUCTIVITY
Btu•inch/(h•ft2•°F)MEAN RATING
TEMPERATURE
°F<1 1 to <11_/_2 11_/_2 to <4 4 to <8 ≥8 FLUID OPERATING
TEMPERATURE RANGE
(F°) AND USAGECONDUCTIVITY
Btu•inch/(h•ft2•°F)MEAN RATING
TEMPERATURE
°FINSULATION THICKNESS (inches) INSULATION THICKNESS (inches) INSULATION THICKNESS (inches) INSULATION THICKNESS (inches) INSULATION THICKNESS (inches) >350 0.32 to 0.34 250 4.5 5.0 5.0 5.0 5.0 251 to 350 0.29 to 0.32 200 3.0 4.0 4.5 4.5 4.5 201 to 250 0.27 to 0.30 150 2.5 2.5 2.5 3.0 3.0 141 to 200 0.25 to 0.29 125 1.5 1.5 2.0 2.0 2.0 105 to 140 0.22 to 0.28 100 1. § 207.6 High relevance — show source text
TABLE A6.207.6-A—PIPE INSULATION THICKNESS Col2 Col3 Col4 Col5 Col6 Col7 Col8 Col9 FLUID
TEMPERATUR
E RANGE
(°F)CONDUCTIVITY RANGE
(in Btu-inch per hour
per square foot per °F)INSULATION
MEAN RATING
TEMPERATURE
(°F)NOMINAL PIPE DIAMETER (in inches) NOMINAL PIPE DIAMETER (in inches) NOMINAL PIPE DIAMETER (in inches) NOMINAL PIPE DIAMETER (in inches) NOMINAL PIPE DIAMETER (in inches) NOMINAL PIPE DIAMETER (in inches) FLUID
TEMPERATUR
E RANGE
(°F)CONDUCTIVITY RANGE
(in Btu-inch per hour
per square foot per °F)INSULATION
MEAN RATING
TEMPERATURE
(°F)Runouts up to 2 1 and less 1.25-2 2.50-4 5-6 8 and larger FLUID
TEMPERATUR
E RANGE
(°F)CONDUCTIVITY RANGE
(in Btu-inch per hour
per square foot per °F)INSULATION
MEAN RATING
TEMPERATURE
(°F)INSULATION THICKNESS REQUIRED (in inches) INSULATION THICKNESS REQUIRED (in inches) INSULATION THICKNESS REQUIRED (in inches) INSULATION THICKNESS REQUIRED (in inches) INSULATION THICKNESS REQUIRED (in inches) INSULATION THICKNESS REQUIRED (in inches) Space heating systems (steam, steam condensate and hot water) Space heating systems (steam, steam condensate and hot water) Space heating systems (steam, steam condensate and hot water) Space heating systems (steam, steam condensate and hot water) Space heating systems (steam, steam condensate and hot water) Space heating systems (steam, steam condensate and hot water) Space heating systems (steam, steam condensate and hot water) Space heating systems (steam, steam condensate and hot water) Space heating systems (steam, steam condensate and hot water) Above 350 0.32-0.34 250 1.5 2.5 2.5 3.0 3.5 3.5 251-350 0.29-0.31 200 1.5 2.0 2.5 2.5 3.5 3.5 201-250 0.27-0.30 150 1.0 1.5 1.5 2.0 2.0 3.5 141-200 0.25-0.29 125 0.5 1.5 1.5 1.5 1.5 1. § 6.8 High relevance — show source text
(b) Solar water-heating systems and collectors shall be certified and rated by the Solar Rating and Certification Corporation (SRCC), the International Association of Plumbing and Mechanical Officials, Research and Testing (IAPMO R&T), or a listing agency that is approved by the Executive Director.
(c) Instantaneous water heaters with an input rating greater than 6.8 kBTU/hr (2kW) shall meet the requirements of Section 110.3(c)6.
(d) Commercial boilers
- Combustion air positive shut-off shall be provided on all newly installed boilers as follows: A. All boilers with an input capacity of 2.5 MMBtu/h (2,500,000 Btu/h) and above, in which the boiler is designed to operate with a nonpositive vent static pressure. B. All boilers where one stack serves two or more boilers with a total combined input capacity per stack of 2.5 MMBtu/h (2,500,000 Btu/h).
- Boiler combustion air fans with motors 10 horsepower or larger shall meet one of the following for newly installed boilers: A. The fan motor shall be driven by a variable speed drive, or B. The fan motor shall include controls that limit the fan motor demand to no more than 30 percent of the total design wattage at 50 percent of design air volume.
- Newly installed boilers with an input capacity 5 MMBtu/h (5,000,000 Btu/h) and greater shall maintain excess (stack-gas) oxygen concentrations at less than or equal to 5.0 percent by volume on a dry basis over firing rates of 20 percent to 100 percent. Combustion air volume shall be controlled with respect to firing rate or flue gas oxygen concentration. Use of a common gas and combustion air control linkage or jack shaft is prohibited. Exception to Section 160.4(d)3: Boilers with steady state full-load thermal combustion efficiency 90 percent or higher.
(e) Pipe insulation
All piping for multifamily domestic hot water systems shall be insulated and meet the applicable requirements in Items 1 through 3 below:
- General requirements. A. The first 8 feet of inlet cold water piping from the storage tanks, including piping between a storage tank and a heat trap, shall be insulated. B. Insulation on the piping and domestic hot water system appurtenances shall be continuous. C. Pipe supports, hangers, and pipe clamps shall be attached on the outside of rigid pipe insulation to prevent thermal bridges. D. All pipe insulation seams shall be sealed. E. Insulation for pipe elbows shall be mitered, preformed, or site fabricated with PVC covers. F. Insulation for tees shall be notched, preformed, or site fabricated with PVC covers.
G. Extended stem isolation valves shall be installed.
H. All plumbing appurtenances on hot water piping from a heating source to heating plant, at the heating plant, and distribution supply and return piping shall be insulated to meet the following requirements: i. Where the outer diameter of the appurtenance is less than the outer diameter of the insulated pipe that it is attached to, the appurtenance shall be insulated flush with the insulation surrounding the pipe. ii. Where the outer diameter of the appurtenance is greater than the outer diameter of the insulated pipe that it is attached to, the appurtenance shall be insulated with a minimum thickness of 1 inch. iii. The insulation shall be removable and re-installable to ensure maintenance or replacement services can be completed. iv. Valves shall be fully functional without impediment from the insulation.
§ 1.9 High relevance — show source text
9| |SUPPLY AND RETURN DUCTS FOR HEATING ONLY|SUPPLY AND RETURN DUCTS FOR HEATING ONLY|SUPPLY AND RETURN DUCTS FOR HEATING ONLY|SUPPLY AND RETURN DUCTS FOR HEATING ONLY| |0 to 1|none|none|none| |2 to 4|R-6|R-6|R-1.9| |5 to 8|R-12|R-6|R-1.9| |SUPPLY AND RETURN DUCTS FOR COOLING ONLY|SUPPLY AND RETURN DUCTS FOR COOLING ONLY|SUPPLY AND RETURN DUCTS FOR COOLING ONLY|SUPPLY AND RETURN DUCTS FOR COOLING ONLY| |0 to 6|R-8|R-6|R-1.9| |7 to 8|R-1.9|R-1.9|R-1.9|
Notes: 1 Insulation R-values, measured in [°F•h•ft 2 /(Btu•in)] [(m•K)/W], are for the insulation as installed and do not include film resistance. The required minimum thicknesses do not consider water vapor transmission and possible surface condensation. Where portions of the building envelope are used as a plenum enclosure, building envelope insulation shall be as required by the most restrictive condition of Section E 503.4.7.1 or ASHRAE 90.1, depending on whether the plenum is located in the roof, wall, or floor. Insulation resistance measured on a horizontal plane in accordance with ASTM C518 at a mean temperature of 75°F (24°C) at the installed thickness. 2 Includes attics above insulated ceilings, parking garages and crawl spaces. 3 Includes return air plenums, with or without exposed roofs above. 4 Return ducts in this duct location do not require insulation.
TABLE E 503.7.3(1) MINIMUM PIPE INSULATION THICKNESS FOR HEATING AND HOT WATER SYSTEMS [1, 2, 3, 4, 5]
(STEAM, STEAM CONDENSATE, HOT WATER HEATING, AND DOMESTIC WATER SYSTEMS)
[ASHRAE 90.1: TABLE 6.8.3-1]
§ 609.10 High relevance — show source text
[OSHPD 1, 1R, 2, 3, 4 & 5] Prior to utilization of newly constructed or altered potable water piping systems, all affected potable water piping shall be disinfected using pro- cedures prescribed in California Plumbing Code Sections 609.10(1) through 609.10(5). The method to be followed shall be that prescribed by the Health Authority or, in case no method is prescribed by it, the following: (1) The pipe system shall be flushed with clean, potable water until potable water appears at the points of the outlet. (2) The system or parts thereof shall be filled with a waterchlorine solution containing not less than 50 parts per million of chlorine, and the system or part thereof shall be valved-off and allowed to stand for 24 hours; or, the system or part thereof shall be filled with a water-chlorine solution containing not less than 200 parts per million of chlorine and allowed to stand for 3 hours.
(3) Following the allowed standing time, the system shall be flushed with clean, potable water until the chlorine residual in the water coming from the system does not exceed the chlorine residual in the flushing water.
(4) The procedure shall be repeated where it is shown by a bacteriological examination made by an approved agency that contamination persists in the system. (5) [OSHPD 1, 1R, 2, 3, 4 & 5] Disinfection shall be com- pleted no more than three weeks before whole or partial beneficial occupancy.
(a) Where occupancy is delayed two weeks from disin- fection, flushing of all fixtures shall again be com- pleted.
(b) Where occupancy is delayed four weeks after disin- fection, disinfection and flushing shall again be com- pleted. 609.11 Water Hammer. [Not adopted by HCD] Building water supply systems where quick-acting valves are installed shall be provided with water hammer arrester(s) to absorb high pressures resulting from the quick closing of these valves. Water hammer arresters shall be approved mechanical devices that comply with ASSE 1010 or PDI-WH 201 and shall be installed as close as possible to quick-acting valves.
609.11.1 Mechanical Devices. Where listed mechanical devices are used, the manufacturer’s specifications as to location and method of installation shall be followed.
609.12 Pipe Insulation. Insulation of domestic hot water piping shall be in accordance with Section 609.12.1 and Section 609.12.2.
609.12.1 Insulation Requirements. Domestic hot water piping shall be insulated. 609.12.2 Pipe Insulation Wall Thickness. Hot water pipe insulation shall have a minimum wall thickness of not less than the diameter of the pipe for a pipe up to 2 inches (50 mm) in diameter. Insulation wall thickness shall be not less than 2 inches (51 mm) for a pipe of 2 inches (50 mm) or more in diameter. Exceptions: (1) Piping that penetrates framing members shall not be required to have pipe insulation for the distance of the framing penetration. (2) Hot water piping between the fixture control valve or supply stop and the fixture or appliance shall not be required to be insulated. 609.12.3 California Energy Code Pipe Insulation _**Requirements.
Frequently asked questions
Do I always use Table 160.4‑A for multifamily hot water?
Yes — for multifamily domestic hot water systems with temperatures in the table range (105–140 °F), use Table 160.4‑A. If water temperature is above 140 °F, use the row(s) in Table 120.3‑A instead.
What if my insulation product’s published K‑factor is outside the table’s conductivity range?
Then you must either meet the table’s R‑value for that pipe size or calculate the required thickness using Equation 160.4‑A as provided in the code.
How close can insulation come to fixtures or appliances?
The code requires insulation to be continuous and sealed; appurtenances must be insulated flush or with at least 1 inch on larger OD items. Appurtenance insulation must be removable for maintenance and must not impede valve function. § 160.4(e)(1)(H).
Can I use tape as weather protection for outdoor insulation?
No — adhesive tape is explicitly not acceptable as the outdoor protective cover. The cover must be suitable for outdoor service and water retardant. § 160.4(e)(3)(A).
Where must pipe supports be placed relative to insulation?
Supports, hangers and clamps must be attached on the outside of rigid pipe insulation to prevent thermal bridges. § 160.4(e)(1)(C).
More in California Energy Code
- Compliance paths, energy budgets, performance modeling and forms/software requirements
- Controls, commissioning, demand-response, sensors, and field verification/diagnostic testing
- Domestic hot water systems, efficiency, controls and installation requirements
- Electrical infrastructure, EV charging readiness, load management and demand controls
- Envelope construction, insulation, fenestration and thermal performance
- HVAC systems, ventilation rates, ducting, controls and testing
- Interior and exterior lighting power, controls and daylighting requirements
- Mandatory measures, appliance efficiency and certification requirements
- Photovoltaic requirements, BESS (battery energy storage) sizing and SARA procedures
- Reference appendices, test procedures, product certification and labeling requirements
- Scope, applicability, definitions and administrative requirements
Ask about the California Energy Code
Get cited, plain-English answers on the California Energy Code for your project — any code section, any scenario.
Start Free Trial