CMC · California Mechanical Code

What is a 'Plenum' or 'Return-air plenum'?

A plenum (including a return‑air plenum) is any enclosed space used to convey conditioned air; the CMC requires plenums be constructed and outfitted with listed plenum materials and wiring (UL 2043, UL 181/NFPA 262 where applicable), sealed and insulated per SMACNA/UL standards, and—when tied to fire/smoke risk—interfaced with smoke detectors and control systems.

Last reviewed: July 6, 2026

What the code requires — 2-4 sentences

A plenum is an air space or enclosed volume used to convey or return conditioned air; a return‑air plenum is the part of the air distribution path that collects air returning to the air handler. The California Mechanical Code does not show a retrieved § 216.0 in the files provided (I could not find § 216.0 in the supplied CMC text). Instead, the CMC defines and controls plenums through the definitions and material/installation rules in the chapter on duct systems and plenums (see the CMC definition index at § 218.0 and the material and installation requirements at §§ 602.0, 603.0, 604.0, and 605.0) .

The single most important plain‑English point: if a building cavity (ceiling plenum, above‑ceiling space, under‑floor) is used to convey return or supply air it must be treated and constructed as a plenum — with listed materials, listed wiring, appropriate insulation and duct/closure standards — not left as a general building cavity.


Requirements in detail

Basic definition (where to look)

  • Defined term: Plenum — see the CMC definitions index at § 218.0 for the code’s location of definitions (the text for § 218.0 was indicated in the CMC index) .
  • Note: I could not retrieve an explicit text excerpt for § 216.0 from the supplied files; therefore the detailed requirements below are grounded in other retrieved CMC sections that govern plenums (listed and cited with each requirement).

Materials & fire/combustion performance

  • All discrete products located in a plenum with exposed combustible material must be listed and labeled to UL 2043602.2.4) .
  • Electrical wires and cables in plenums must be listed and labeled for plenum use with tested limits on flame spread and smoke (NFPA 262 test limits are called out) (§ 602.2.1) .
  • Ducts/plenums of metal must comply with SMACNA and flexible metallic ducts with UL 181602.4) and nonmetallic ducts must meet their respective listing/standards (§ 602.5) .

Installation, connection & sealing

  • Factory‑fabricated duct systems and plenums must meet UL 181 for ducts and closure systems; joints and openings must be sealed with approved mastic, tape or aerosol sealant (§s referenced via the Energy Code pointing to CMC §§ 601–605) .
  • Duct/closure sealing requirements and Seal Class A for pressure‑rated ductwork are included in the referenced Energy Code requirements (which incorporate CMC sections) — follow UL 181 and SMACNA for closure/joints .

Mechanical-equipment and furnace/return-air specifics

  • Return air shall not be taken from the mechanical room containing the furnace when the supply ducts deliver air outside that space; return air must be from duct(s) sealed to the furnace casing and terminate outside that space (§ 604.4) .
  • Duct/air handler assemblies supplied with equipment must follow manufacturer instructions and NFPA 90A/90B where applicable (§ 604.1 – 604.3) .

Insulation and energy-related treatment

  • Portions of supply and return ducts and plenums located in unconditioned spaces (for example: space between roof and insulated ceiling, unconditioned crawlspaces, outdoors) must be insulated to a minimum installed R‑8 in many climate zones (see Appendix E / Table references which explicitly include return air plenums) — consult the insulation tables for exact values by location/climate (§ Appendix E / Table E 503.7.2 notes include return air plenums) .

Table — Decision‑relevant thresholds and references

Decision item Key value / test Code reference
When to use listed plenum products Any discrete product with exposed combustible material in a plenum must be UL 2043 listed § 602.2.4
Wiring/cable performance in plenums Cables/wires must be listed for plenum use (NFPA 262 limits for flame/smoke) § 602.2.1
Metal plenums / ducts standard Metal ducts/plenums and flexible metallic ducts → SMACNA & UL 181 § 602.4 (and UL 181 referenced)
Return-air taken from furnace room? Not allowed — return air must terminate outside the mechanical room § 604.4
Insulation for return ducts/plenums in unconditioned spaces Typical minimum R‑8 (see Appendix E tables; return plenums noted) Appendix E / Table references (see E 503.7.2)
Vibration isolator max length Isolation connectors between equipment & ducts shall not exceed 10 in § 602.6
Duct/plenum sealing / closure UL 181 / mastic/aerosol sealant; Seal Class A for pressure‑rated ductwork Energy Code CMC incorporation § 120.4 referencing CMC §§ 601–605 and UL 181

Exceptions & special cases

  • Building cavities or corridors used as plenums are not automatically permitted in all occupancies. The Building Code permits use of the space above a corridor as a return-air plenum only in limited situations (for example, corridor is not required to be fire‑resistance rated, corridor separated by fire‑rated construction, AHU shut down on smoke detection, or as part of an engineered smoke control system) — see CBC § 1020.6.1 for corridor ceiling conditions (related to CMC smoke detector shut‑down requirements) .
  • Factory‑furnished plenums and casings that are part of HVAC equipment may be excepted from some insulation/installation rules if they are tested and rated as equipment assemblies (see CMC § 605.1 exceptions and manufacturer instructions) .
  • Plastic ducts/plenums are allowed only when they comply with specific listing and UL test criteria (see § 602.5 and related exception language) .

Common mistakes

  • Assuming any above‑ceiling cavity may be used as a return plenum without treating it as a plenum: wrong — if used to convey conditioned air the space must meet plenum material, wiring, and sealing requirements (UL listings, NFPA tests, SMACNA construction) .
  • Using ordinary (non‑plenum rated) cabling or combustible components in a plenum: prohibited — cables and exposed combustible products must be listed for plenum use (UL 181, UL 2043, NFPA 262 limits) § 602.2 .
  • Taking return air directly from a mechanical room that contains a furnace (without sealed duct terminating outside): the CMC requires return air to be handled by ducts sealed to the furnace and terminating outside the mechanical room (§ 604.4) .
  • Forgetting smoke detection/fire‑alarm interactions: larger main return plenums and multi‑story risers may require duct‑smoke detectors (Fire/Building Code references — see related provisions below) .

Worked example — concrete scenario

Scenario: An office building has a central air handler serving multiple floors. The main return‑air plenum collects return air at the rooftop air handler and the system return flow rate is 3,500 cfm.

Apply the rules:

  1. Smoke detection: Because this is a main return plenum and the system exceeds 2,000 cfm, duct smoke detection is required by the referenced Fire/Building Code provision (duct smoke detectors located in the main return plenum downstream of the last duct inlet) — see Fire Code / CBC § 907.2.13.1.2 requiring detectors for systems > 2,000 cfm .
  2. Materials: Any exposed electrical wiring in the plenum must be plenum‑rated (UL 181 / NFPA 262 performance); any discrete product with exposed combustible surfaces must be UL 2043 listed (§ 602.2.1 and 602.2.4) .
  3. Duct / closure: The return plenum/sheet‑metal construction and joints must comply with SMACNA and use approved closure/sealant (UL 181) per CMC/Energy Code incorporation (§s cited in § 120.4/Energy Code) .
  4. Insulation: If that return plenum is routed through an unconditioned attic space, the installed insulation requirement will typically be R‑8 (see Appendix E notes on return plenums) — install insulation per the table for the climate zone and location .

Outcome: The design team must install a duct smoke detector in the return plenum, use listed plenum wiring and UL‑listed plenum materials, construct and seal the plenum per SMACNA/UL 181, and insulate as required by Appendix E.


Related provisions (CMC & cross‑codes)

  • CMC — § 602.2 (Combustible components, listed products in plenums)
  • CMC — § 602.4 (Metal ducts/plenums compliance with SMACNA and UL 181)
  • CMC — § 602.5 (Nonmetallic duct/plenum materials and listing requirements)
  • CMC — § 602.6 (Vibration isolators limits)
  • CMC — § 603.13.4 / § 604.4 (Furnace plenums and return air — do not take return air from furnace mechanical room)
  • CMC — § 605.1 (Insulation of ducts and plenums; exceptions)
  • CMC — Appendix E (Tables on duct/plenum insulation; return plenums noted)
  • CBC / CFC — § 1020.6.1 (Corridor ceiling used as return plenum — limited exceptions)
  • CFC / CBC — § 907.2.13.1.2 (Duct smoke detection thresholds — main return plenum > 2,000 cfm)

Note: You asked for grounding in § 216.0 — that specific section was not found in the provided files. I used the CMC sections that the code uses to regulate plenums (definitions at § 218.0 and the material/installation rules at §§ 602, 603, 604, 605) as the basis for the requirements above .

Code references

Grounded in the retrieved California Mechanical Code — click a citation to read the verbatim passage:

  • CMC § 0.94 High relevance — show source text
    1. In the main return air and exhaust air plenum of each air-conditioning system having a capacity greater than 2,000 cubic feet per minute (cfm) (0.94 m [3] /s). Such detectors shall be located in a serviceable area downstream of the last duct inlet.

    2. At each connection to a vertical duct or riser serving two or more stories from a return air duct or plenum of an airconditioning system. In Group R-1 and R-2 occupancies, a smoke detector is allowed to be used in each return air riser carrying not more than 5,000 cfm (2.4 m [3] /s) and serving not more than 10 air-inlet openings.

    2025 CALIFORNIA FIRE CODE 9-47

    on Jul 18, 2025 11:14 AM (CDT) THEREUNDER.

    FIRE PROTECTION AND LIFE SAFETY SYSTEMS

    907.2.13.2 Fire department communication system. Where a wired communication system is approved in lieu of an inbuilding, two-way emergency responder communication coverage system in accordance with Section 510, the wired fire department communication system shall be designed and installed in accordance with NFPA 72 and shall operate between a fire command center complying with Section 508, elevators, elevator lobbies, emergency and standby power rooms, fire pump rooms, areas of refuge and inside interior exit stairways. The fire department communication device shall be provided at each floor level within the interior exit stairway.

    907.2.13.3 Multiple-channel voice evacuation. In buildings with an occupied floor more than 120 feet (36 576 mm) above the lowest level of fire department vehicle access, voice evacuation systems for high-rise buildings shall be multiple-channel systems.

    907.2.14 Atriums connecting more than two stories. A fire alarm system shall be installed in occupancies with an atrium that connects more than two stories, with smoke detection in locations required by a rational analysis in Section 909.4 and in accordance with the system operation requirements in Section 909.17. The system shall be activated in accordance with Section 907.5. Such occupancies in Group A, E or M shall be provided with an emergency voice/alarm communication system complying with the requirements of Section 907.5.2.2.

    907.2.15 High-piled combustible storage areas. An automatic smoke detection system shall be installed throughout high-piled combustible storage areas where required by Section 3206.5.

    907.2.16 Aerosol storage uses. Aerosol product rooms and general-purpose warehouses containing aerosol products shall be provided with an approved manual fire alarm system where required by this code.

    907.2.17 Lumber, wood structural panel and veneer mills. Lumber, wood structural panel and veneer mills shall be provided with a manual fire alarm system.

    907.2.18 Underground buildings with smoke control systems. Where a smoke control system is installed in an underground building in accordance with the California Building Code, automatic smoke detectors shall be provided in accordance with Section 907.2.18.1.

    907.2.18.1 Smoke detectors. Not fewer than one smoke detector listed for the intended purpose shall be installed in all of the following areas:

    1. Mechanical equipment, electrical, transformer, telephone equipment, elevator machine or similar rooms.

    2. Elevator lobbies.

    3. The main return and exhaust air plenum of each air-conditioning system serving more than one story and located in a serviceable area downstream of the last duct inlet.

  • CMC § 2.1 High relevance — show source text

    Exceptions:

    1. In Group I-3, Condition 2, 3 or 4, occupancies, the dead end in a corridor shall not exceed 50 feet (15 240 mm).

    2. In occupancies in Groups B, E, F, M, R-1, R-2, R-2.1, R-2.2, S and U, where the building is equipped throughout with an automatic sprinkler system in accordance with Section 903.3.1.1, the length of the dead-end corridors shall not exceed 50 feet (15 240 mm).

    3. A dead-end corridor shall not be limited in length where the length of the dead-end corridor is less than 2.5 times the least width of the dead-end corridor.

    4. In Group I-2 occupancies, where the building is equipped throughout with an automatic sprinkler system in accordance with Section 903.3.1.1, the length of dead-end corridors that do not serve patient rooms or patient treatment spaces shall not exceed 30 feet (9144 mm).

    2025 CALIFORNIA BUILDING CODE 10-43

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    MEANS OF EGRESS

    1020.6 Air movement in corridors. Corridors shall not serve as supply, return, exhaust, relief or ventilation air ducts.

    Exceptions:

    1. Use of a corridor as a source of makeup air for exhaust systems in rooms that open directly onto such corridors, including toilet rooms, bathrooms, dressing rooms, smoking lounges and janitor closets, shall be permitted, provided that each such corridor is directly supplied with outdoor air at a rate greater than the rate of makeup air taken from the corridor.
    2. Where located within a dwelling unit, the use of corridors for conveying return air shall not be prohibited.
    3. Where located within tenant spaces of 1,000 square feet (93 m [2] ) or less in area, utilization of corridors for conveying return air is permitted.
    4. Transfer air movement required to maintain the pressurization difference within health care facilities and Group L occu- pancies in accordance with ASHRAE 170. 5. For health care facilities under the jurisdiction of the Office of Statewide Hospital Planning and Development (OSHPD), see the California Mechanical Code.

    1020.6.1 Corridor ceiling. Use of the space between the corridor ceiling and the floor or roof structure above as a return air plenum is permitted for one or more of the following conditions:

    1. The corridor is not required to be of fire-resistance-rated construction.
    2. The corridor is separated from the plenum by fire-resistance-rated construction.
    3. The air-handling system serving the corridor is shut down upon activation of the air-handling unit smoke detectors required by the California Mechanical Code .
    4. The air-handling system serving the corridor is shut down upon detection of sprinkler water flow where the building is equipped throughout with an automatic sprinkler system.
    5. The space between the corridor ceiling and the floor or roof structure above the corridor is used as a component of an approved engineered smoke control system.
  • CMC § 1224.4.7.1 Medium relevance — show source text

    See California Building Code Section 1224.4.7.1 for Group I-2._|For SI: 1 inch = 25.4 mm.
    a. See California Building Code Section 1224.4.7.1 for Group I-2.|

    [BE] 1020.4 Obstruction. The minimum width or required capacity of corridors shall be unobstructed.

    Exception: Encroachments complying with Section 1005.7.

    [BE] 1020.5 Dead ends. Where more than one exit or exit access doorway is required, the exit access shall be arranged such that dead-end corridors do not exceed 20 feet (6096 mm) in length.

    Exceptions:

    1. In Group I-3, Condition 2, 3 or 4 occupancies, the dead end in a corridor shall not exceed 50 feet (15 240 mm).

    2. In occupancies in Groups B, E, F, I-1, M, R-1, R-2, R-2.1, R-2.2, S and U, where the building is equipped throughout with an automatic sprinkler system in accordance with Section 903.3.1.1, the length of the dead-end corridors shall not exceed 50 feet (15 240 mm).

    3. A dead-end corridor shall not be limited in length where the length of the dead-end corridor is less than 2.5 times the least width of the dead-end corridor.

    4. In Group I-2 occupancies, where the building is equipped throughout with an automatic sprinkler system in accordance with Section 903.3.1.1, the length of dead-end corridors that do not serve patient rooms or patient treatment spaces shall not exceed 30 feet (9144 mm).

    [BE] 1020.6 Air movement in corridors. Corridors shall not serve as supply, return, exhaust, relief or ventilation air ducts.

    Exceptions:

    1. Use of a corridor as a source of makeup air for exhaust systems in small rooms of 30 square feet or less that open directly onto such corridors, including toilet rooms, bathrooms, dressing rooms, smoking lounges and janitor closets, shall be permitted, provided that each such corridor is directly supplied with outdoor air at a rate greater than the rate of makeup air taken from the corridor.
    2. Where located within a dwelling unit, the use of corridors for conveying return air shall not be prohibited.
    3. Where located within tenant spaces of 1,000 square feet (93 m [2] ) or less in area, utilization of corridors for conveying return air is permitted.
    4. Transfer air movement required to maintain the pressurization difference within health care facilities and Group L occu- pancies, in accordance with ASHRAE 170. 5. For health care facilities under the jurisdiction of the Office of Statewide Health Planning and Development (OSHPD), see the California Mechanical Code.

    [BE] 1020.6.1 Corridor ceiling. Use of the space between the corridor ceiling and the floor or roof structure above as a return air plenum is permitted for one or more of the following conditions:

    1. The corridor is not required to be of fire-resistance-rated construction.
    2. The corridor is separated from the plenum by fire-resistance-rated construction.
    3. The air-handling system serving the corridor is shut down upon activation of the air-handling unit smoke detectors required by the California Mechanical Code .
  • CMC § 1020.6 Medium relevance — show source text

    [BE] 1020.6 Air movement in corridors. Corridors shall not serve as supply, return, exhaust, relief or ventilation air ducts.

    Exceptions:

    1. Use of a corridor as a source of makeup air for exhaust systems in small rooms of 30 square feet or less that open directly onto such corridors, including toilet rooms, bathrooms, dressing rooms, smoking lounges and janitor closets, shall be permitted, provided that each such corridor is directly supplied with outdoor air at a rate greater than the rate of makeup air taken from the corridor.
    2. Where located within a dwelling unit, the use of corridors for conveying return air shall not be prohibited.
    3. Where located within tenant spaces of 1,000 square feet (93 m [2] ) or less in area, utilization of corridors for conveying return air is permitted.
    4. Transfer air movement required to maintain the pressurization difference within health care facilities and Group L occu- pancies, in accordance with ASHRAE 170. 5. For health care facilities under the jurisdiction of the Office of Statewide Health Planning and Development (OSHPD), see the California Mechanical Code.

    [BE] 1020.6.1 Corridor ceiling. Use of the space between the corridor ceiling and the floor or roof structure above as a return air plenum is permitted for one or more of the following conditions:

    1. The corridor is not required to be of fire-resistance-rated construction.
    2. The corridor is separated from the plenum by fire-resistance-rated construction.
    3. The air-handling system serving the corridor is shut down upon activation of the air-handling unit smoke detectors required by the California Mechanical Code .
    4. The air-handling system serving the corridor is shut down upon detection of sprinkler water flow where the building is equipped throughout with an automatic sprinkler system.
    5. The space between the corridor ceiling and the floor or roof structure above the corridor is used as a component of an approved engineered smoke control system.

    [BE] 1020.7 Corridor continuity. Fire-resistance-rated corridors shall be continuous from the point of entry to an exit, and shall not be interrupted by intervening rooms. Where the path of egress travel within a fire-resistance-rated corridor to the exit includes travel

    2025 CALIFORNIA FIRE CODE 10-45

    on Jul 18, 2025 11:14 AM (CDT) THEREUNDER.

    MEANS OF EGRESS

    along unenclosed exit access stairways or ramps, the fire-resistance-rating shall be continuous for the length of the stairway or ramp and for the length of the connecting corridor on the adjacent floor leading to the exit.

    Exceptions:

    1. Foyers, lobbies or reception rooms constructed as required for corridors shall not be construed as intervening rooms.
    2. Enclosed elevator lobbies as permitted by Item 1 of Section 1016.2 shall not be construed as intervening rooms. 3. [SFM] In fully sprinklered office buildings, corridors may lead through enclosed elevator lobbies if all areas of the building have access to at least one required exit without passing through the elevator lobby.

    SECTION 1021—EGRESS BALCONIES

    [BE] 1021.1 General. Balconies used for egress purposes shall conform to the same requirements as corridors for minimum width, required capacity, headroom, dead ends and projections.

  • CMC § 1.9 Medium relevance — show source text

    9| |SUPPLY AND RETURN DUCTS FOR HEATING ONLY|SUPPLY AND RETURN DUCTS FOR HEATING ONLY|SUPPLY AND RETURN DUCTS FOR HEATING ONLY|SUPPLY AND RETURN DUCTS FOR HEATING ONLY| |0 to 1|none|none|none| |2 to 4|R-6|R-6|R-1.9| |5 to 8|R-12|R-6|R-1.9| |SUPPLY AND RETURN DUCTS FOR COOLING ONLY|SUPPLY AND RETURN DUCTS FOR COOLING ONLY|SUPPLY AND RETURN DUCTS FOR COOLING ONLY|SUPPLY AND RETURN DUCTS FOR COOLING ONLY| |0 to 6|R-8|R-6|R-1.9| |7 to 8|R-1.9|R-1.9|R-1.9|

    Notes: 1 Insulation R-values, measured in [°F•h•ft 2 /(Btu•in)] [(m•K)/W], are for the insulation as installed and do not include film resistance. The required minimum thicknesses do not consider water vapor transmission and possible surface condensation. Where portions of the building envelope are used as a plenum enclosure, building envelope insulation shall be as required by the most restrictive condition of Section E 503.4.7.1 or ASHRAE 90.1, depending on whether the plenum is located in the roof, wall, or floor. Insulation resistance measured on a horizontal plane in accordance with ASTM C518 at a mean temperature of 75°F (24°C) at the installed thickness. 2 Includes attics above insulated ceilings, parking garages and crawl spaces. 3 Includes return air plenums, with or without exposed roofs above. 4 Return ducts in this duct location do not require insulation.

    TABLE E 503.7.3(1) MINIMUM PIPE INSULATION THICKNESS FOR HEATING AND HOT WATER SYSTEMS [1, 2, 3, 4, 5]

    (STEAM, STEAM CONDENSATE, HOT WATER HEATING, AND DOMESTIC WATER SYSTEMS)

    [ASHRAE 90.1: TABLE 6.8.3-1]

  • CMC § 4.15 Medium relevance — show source text

    91|AHRI 1250|July 10, 2020| |Unit cooler, low temperature,
    net capacity (qnet) ≥ 15 500 Btu/h|UC.L,
    ≥15 500 Btu/h|4.15|AHRI 1250|July 10, 2020|

    For SI units: 1000 British thermal units per hour = 0.293 kW

    • qnet is net capacity (Btu/h) as determined in accordance with AHRI 1250.

    2025 CALIFORNIA MECHANICAL CODE 473

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    APPENDIX E

    Col1 TABLE E 503.7.2 MINIMUM DUCT INSULATION R-VALUE1 [ASHRAE 90.1: TABLE 6.8.2] Col3 Col4
    CLIMATE ZONE DUCT LOCATION DUCT LOCATION DUCT LOCATION
    CLIMATE ZONE EXTERIOR2 UNCONDITIONED SPACE AND
    BURIED DUCTS
    INDIRECTLY CONDITIONED
    SPACE3, 4
    SUPPLY AND RETURN DUCTS FOR HEATING AND COOLING SUPPLY AND RETURN DUCTS FOR HEATING AND COOLING SUPPLY AND RETURN DUCTS FOR HEATING AND COOLING SUPPLY AND RETURN DUCTS FOR HEATING AND COOLING
    0 to 4 R-8 R-6 R-1.9
    5 to 8 R-12 R-6 R-1.9
    SUPPLY AND RETURN DUCTS FOR HEATING ONLY SUPPLY AND RETURN DUCTS FOR HEATING ONLY SUPPLY AND RETURN DUCTS FOR HEATING ONLY SUPPLY AND RETURN DUCTS FOR HEATING ONLY
    0 to 1 none none none
    2 to 4 R-6 R-6 R-1.9
    5 to 8 R-12 R-6 R-1.9
    SUPPLY AND RETURN DUCTS FOR COOLING ONLY SUPPLY AND RETURN DUCTS FOR COOLING ONLY SUPPLY AND RETURN DUCTS FOR COOLING ONLY SUPPLY AND RETURN DUCTS FOR COOLING ONLY
    0 to 6 R-8 R-6 R-1.9
    7 to 8 R-1.9 R-1.9 R-1.9

    Notes: 1 Insulation R-values, measured in [°F•h•ft 2 /(Btu•in)] [(m•K)/W], are for the insulation as installed and do not include film resistance. The required minimum thicknesses do not consider water vapor transmission and possible surface condensation. Where portions of the building envelope are used as a plenum enclosure, building envelope insulation shall be as required by the most restrictive condition of Section E 503.4.7.1 or ASHRAE 90.1, depending on whether the plenum is located in the roof, wall, or floor. Insulation resistance measured on a horizontal plane in accordance with ASTM C518 at a mean temperature of 75°F (24°C) at the installed thickness. 2 Includes attics above insulated ceilings, parking garages and crawl spaces. 3 Includes return air plenums, with or without exposed roofs above.

  • CMC § 603.13 Medium relevance — show source text

    603.13 Clearances. Duct clearances shall be in accordance with Section 603.13.1 through Section 603.13.6.

    603.13.1 General. Duct clearances to combustible construction shall be in accordance with the listing and the manufacturer’s installation instructions.

    603.13.2 Supply Air Ducts to Listed Furnaces. Supply air ducts connecting to listed central heating furnaces shall have the same minimum clearance to combustibles as required for the furnace supply plenum for a distance of not less than 3 feet (914 mm) from the supply plenum. Clearance shall not be required beyond the 3 feet (914 mm) distance. [NFPA 54:10.3.3.7] 603.13.3 Supply Air Ducts to Unlisted Furnaces. Supply air ducts connecting to unlisted central heating furnaces equipped with temperature limit controls with a maximum setting of 250°F (121°C) shall have a minimum clearance to combustibles of 6 inches (152 mm) for a distance of not less than 6 feet (1829 mm) from the furnace supply plenum. Clearance shall not be required beyond the 6 feet (1829 mm) distance. [NFPA 54:10.3.3.8]

    140 2025 CALIFORNIA MECHANICAL CODE

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    DUCT SYSTEMS

    603.13.4 Furnace Plenums and Air Ducts. Where an air conditioner is installed within an enclosure, the installation shall comply with Section 604.4. [NFPA 54:10.2.6]

    603.13.5 Duct Furnaces. Duct furnaces shall be

    installed in accordance with Section 905.0.

    603.13.6 Fuel-Burning Kilns. A hood and duct serving a fuel-burning kiln shall have a clearance from combustible construction of not less than 18 inches (457 mm). This clearance shall be permitted to be reduced in accordance with Table 303.10.1.

    604.0 Furnace Plenums and Air Ducts Used in Fuel- Gas Appliances. 604.1 Furnace Plenums and Air Ducts. Furnace plenums and air ducts shall be installed in accordance with this Chapter, and NFPA 90A or NFPA 90B. {NFPA 54:10.3.8.1} 604.2 Supplied as a Part of Furnace. A furnace plenum supplied as a part of a furnace shall be installed in accordance with the manufacturer’s instructions. [NFPA 54:10.3.8.2] 604.3 Not Supplied with the Furnace. Where a furnace plenum is not supplied with the furnace, any fabrication and installation instructions provided by the manufacturer shall be followed. The method of connecting supply and return ducts shall facilitate proper circulation of air. [NFPA 54:10.3.8.3]

    604.4 Return Air. Where a furnace is installed so supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. Return air shall not be taken from the mechanical room containing the furnace.

    [NFPA 54:10.3.8.4]

  • CMC § 8.5 Medium relevance — show source text

    21_–0.27|75|0.75 inch|0.75 inch|1.0 inch|1.0 inch|1.0 inch| |Residential
    4060|0.210.27|75|R-6|R-5|R-7|R-6|R-5| |Nonresidential
    4060|0.210.27|75|0.5 inch|0.5 inch|1.0 inch|1.0 inch|1.0 inch| |Nonresidential
    4060|0.210.27|75|R-3|R-3|R-7|R-6|R-5| |Below 40|0.200.26|50|1.0 inch|1.5 inches|1.5 inches|1.5 inches|1.5 inches| |Below 40|0.200.26|50|R 8.5|R 14|R 12|R 10|R 9|

    Footnote to Table 120.3-A-1 and Table 120.3-A-2: These thicknesses are based on energy efficiency considerations only. Issues such as water vapor permeability or surface condensation sometimes require vapor retarders or additional insulation.

    SECTION 120.4—REQUIREMENTS FOR AIR DISTRIBUTION SYSTEM DUCTS AND PLENUMS

    Nonresidential and hotel/motel buildings shall comply with the applicable requirements of Sections 120.4(a) through 120.4(g).

    Exception to Section 120.4: Systems serving healthcare facilities shall comply with the applicable requirements of the California Mechanical Code.

    (a) CMC compliance. All air distribution system ducts and plenums, including but not limited to building cavities, mechanical closets, air-handler boxes and support platforms used as ducts or plenums, shall meet the requirements of the CMC Sections 601.0, 602.0, 603.0, 604.0, and 605.0, and ANSI/SMACNA-006-2006 HVAC Duct Construction Standards Metal and Flexible, 3rd Edition incorporated herein by reference. Connections of metal ducts and the inner core of flexible ducts shall be mechanically fastened. Openings shall be sealed with mastic, tape, aerosol sealant or other duct-closure system that meets the applicable requirements of UL 181, UL 181A, or UL 181B. If mastic or tape is used to seal openings greater than [1] / 4 inch, the combination of mastic and either mesh or tape shall be used.

    Portions of supply-air and return-air ducts conveying heated or cooled air located in one or more of the following spaces shall be insulated to a minimum installed level of R-8:

    1. Outdoors; or

    2. In a space between the roof and an insulated ceiling; or

    3. In a space directly under a roof with fixed vents or openings to the outside or unconditioned spaces; or

    4. In an unconditioned crawlspace; or

    5. In other unconditioned spaces.

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  • CMC § 602.2.4 Medium relevance — show source text

    602.2.4 Discrete Products in Plenums. Discrete plumbing, mechanical, and electrical products that are located in a plenum and have exposed combustible material shall be listed and labeled in accordance with UL

    602.3 Tall Wood (Mass Timber) Buildings. Duct systems installed in tall wood (mass timber) buildings shall comply with the following:

    (1) Be designed by a registered design professional in accordance with this code and the building code.

    (2) Be designed to accommodate expansion, contraction, and differential movement between parts of a tall wood (mass timber) building in accordance with Section 316.2.

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    DUCT SYSTEMS

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    602.4 Metallic. Ducts, plenums, or fittings of metal shall comply with SMACNA HVAC Duct Construction Standards – Metal and Flexible. Flexible metallic ducts shall comply with UL 181.

    602.5 Nonmetallic Ducts. Nonmetallic ducts shall comply with Section 602.5.1, Section 602.5.2, Section 602.5.3, Section 602.5.4, or Section 602.5.5.

    602.5.1 Phenolic. Phenolic duct, plenum, or fitting material shall comply with UL 181. Ducts, plenums, or fittings of phenolic shall be constructed in accordance with SMACNA Phenolic Duct Construction Standards or the conditions of its listing.

    602.5.2 Gypsum. Where gypsum products are exposed in ducts or plenums, the air temperature shall be restricted to a range from 50°F (10°C) to 125°F (52°C), and moisture content shall be controlled so that the material is not adversely affected. All gypsum products shall have a mold or mildew resistant surface. For the purpose of this section, gypsum products shall not be exposed in supply ducts.

    602.5.3 Air Dispersion Systems. Air dispersion systems shall be listed and labeled in accordance with UL

    602.5.4 Fibrous Glass Duct. Fibrous glass ducts, plenums, or fittings shall be constructed in accordance with SMACNA Fibrous Glass Duct Construction Stan dards or NAIMA Fibrous Glass Duct Construction Stan dards.

    602.5.5 Other Materials. Flexible and rigid ducts, plenums, or fittings for use in heating, ventilation, and air conditioning systems of other nonmetallic materials listed and labeled to UL 181 shall be permitted.

    Exception: Plastic ducts shall comply with Section 603.5.

    602.6 Vibration Isolators. Vibration isolation connectors installed between mechanical equipment and metal ducts (or casings) shall be made of an approved material and shall not exceed 10 inches (254 mm) in length.

    602.7 Corridors. Corridors shall not be used to convey air to or from rooms where the corridor is required to be of fire-resistive construction in accordance with the building code except where permitted by the building code. Corridors shall not serve as supply, return, exhaust, relief, or ventilation air ducts.

    603.0 Installation of Ducts.

  • CMC § 0.0929 Medium relevance — show source text

    Exception: In Seismic Design Categories A, B and C, columns not more than 48 inches (1219 mm) in height on a pier or footing are exempt from the bottom end lateral displacement requirement within under-floor areas enclosed by a continuous foundation.

    SECTION R408—UNDER-FLOOR SPACE

    R408.1 Moisture control. The under-floor space between the bottom of the floor joists and the earth under any building (except space occupied by a basement) shall comply with Section R408.2 or R408.3.

    R408.2 Openings for under-floor ventilation. Ventilation openings through foundation or exterior walls surrounding the underfloor space shall be provided in accordance with this section. The minimum net area of ventilation openings shall be not less than 1 square foot (0.0929 m [2] ) for each 150 square feet (14 m [2] ) of under-floor area. One ventilation opening shall be within 3 feet (915 mm) of each external corner of the under-floor space. Ventilation openings shall be covered for their height and width with any of the following materials provided that the least dimension of the covering shall not exceed [1] / 4 inch (6.4 mm), and operational louvers are permitted:

    1. Perforated sheet metal plates not less than 0.070 inch (1.8 mm) thick.
    2. Expanded sheet metal plates not less than 0.047 inch (1.2 mm) thick.
    3. Cast-iron grill or grating.
    4. Extruded load-bearing brick vents.
    5. Hardware cloth of 0.035 inch (0.89 mm) wire or heavier.
    6. Corrosion-resistant wire mesh, with the least dimension being [1] / 8 inch (3.2 mm) thick.

    Exceptions:

    1. The total area of ventilation openings shall be permitted to be reduced to [1] / 1,500 of the under-floor area where the ground surface is covered with an approved Class I vapor retarder material.
    2. Where the ground surface is covered with an approved Class 1 vapor retarder material, ventilation openings are not required to be within 3 feet (915 mm) of each external corner of the under-floor space provided that the openings are placed to provide cross ventilation of the space.

    R408.3 Unvented crawl space. For unvented under-floor spaces, the following items shall be provided:

    1. Exposed earth shall be covered with a continuous Class I vapor retarder. Joints of the vapor retarder shall overlap by 6 inches (152 mm) and shall be sealed or taped. The edges of the vapor retarder shall extend not less than 6 inches (152 mm) up the stem wall and shall be attached and sealed to the stem wall or insulation.
    2. One of the following shall be provided for the under-floor space: 2.1. Continuously operated mechanical exhaust ventilation at a rate equal to 1 cubic foot per minute (0.47 L/s) for each 50 square feet (4.7 m [2] ) of crawl space floor area, including an air pathway to the common area (such as a duct or transfer grille). 2.2. Conditioned air supply sized to deliver at a rate equal to 1 cubic foot per minute (0.47 L/s) for each 50 square feet (4.7 m [2] ) of under-floor area, including a return air pathway to the common area (such as a duct or transfer grille). 2.3. Plenum in existing structures complying with the California Mechanical Code, if under-floor space is used as a plenum.
  • CMC § 120.4 Medium relevance — show source text

    Nonresidential and hotel/motel buildings shall comply with the applicable requirements of Sections 120.4(a) through 120.4(g).

    Exception to Section 120.4: Systems serving healthcare facilities shall comply with the applicable requirements of the California Mechanical Code.

    (a) CMC compliance. All air distribution system ducts and plenums, including but not limited to building cavities, mechanical closets, air-handler boxes and support platforms used as ducts or plenums, shall meet the requirements of the CMC Sections 601.0, 602.0, 603.0, 604.0, and 605.0, and ANSI/SMACNA-006-2006 HVAC Duct Construction Standards Metal and Flexible, 3rd Edition incorporated herein by reference. Connections of metal ducts and the inner core of flexible ducts shall be mechanically fastened. Openings shall be sealed with mastic, tape, aerosol sealant or other duct-closure system that meets the applicable requirements of UL 181, UL 181A, or UL 181B. If mastic or tape is used to seal openings greater than [1] / 4 inch, the combination of mastic and either mesh or tape shall be used.

    Portions of supply-air and return-air ducts conveying heated or cooled air located in one or more of the following spaces shall be insulated to a minimum installed level of R-8:

    1. Outdoors; or

    2. In a space between the roof and an insulated ceiling; or

    3. In a space directly under a roof with fixed vents or openings to the outside or unconditioned spaces; or

    4. In an unconditioned crawlspace; or

    5. In other unconditioned spaces.

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    NONRESIDENTIAL, HOTEL/MOTEL OCCUPANCIES, AND COVERED PROCESSES—MANDATORY REQUIREMENTS

    Portions of supply-air ducts that are not in one of these spaces, including ducts buried in concrete slab, shall be insulated to a minimum installed level of R-4.2 or be enclosed in directly conditioned space.

    (b) Duct and plenum materials.

    1. Factory-fabricated duct systems. A. All factory-fabricated duct systems shall comply with UL 181 for ducts and closure systems, including collars, connections and splices, and be labeled as complying with UL 181. UL 181 testing may be performed by UL laboratories or a laboratory approved by the Executive Director. B. All pressure-sensitive tapes, heat-activated tapes, and mastics used in the manufacture of rigid fiberglass ducts shall comply with UL 181 and UL 181A. C. All pressure-sensitive tapes and mastics used with flexible ducts shall comply with UL 181 and UL 181B. D. All ductwork and plenums with pressure class ratings shall be constructed to Seal Class A. Joints and seams of duct systems and their components shall not be sealed with cloth-back rubber adhesive duct tapes unless such tape is used in combination with mastic and drawbands.

    Exception to Section 120.4(b)1D: Ductwork located in occupied space and exposed to view is not required to meet Seal Class A.

  • CMC § 160.3 Medium relevance — show source text

    iii. Pipe insulation buried below grade must be installed in a waterproof and noncrushable casing or sleeve.

    D. Insulation thickness.

    i. For insulation with a conductivity in the range shown in Table 160.3-D for the applicable fluid temperature range, the insulation shall have the applicable minimum thickness or R- value shown in Table 160.3-D. ii. For insulation with a conductivity outside the range shown in Table 160.3-D for the applicable fluid temperature range, the insulation shall have a minimum R- value shown in Table 160.3-D or thickness as calculated with Equation 160.3-A:

    (Equation 160.3-A)

    T = PR  1 + ------ PRt 

    K

    [-] k [-] = PR  1 + ------ t  – 1

    where:

    T = Minimum insulation thickness for material with conductivity K, inches. PR = Pipe actual outside radius, inches.

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    MULTIFAMILY BUILDINGS—MANDATORY REQUIREMENTS

    t = Insulation thickness from 160.3-D, inches.

    K = Conductivity of alternate material at the mean rating temperature indicated in Table 160.3-D for the applicable fluid temperature range, in Btu-inch per hour per square foot per °F. k = The lower value of the conductivity range listed in Table 160.3-D for the applicable fluid temperature range, Btu-inch per hour per square foot per °F. Exception 1 to Section 160.3(c)1: Factory-installed piping within space-conditioning equipment certified under Section 110.1 or 110.2.

    Exception 2 to Section 160.3(c)1: Piping that conveys fluids with a design operating temperature range between 60°F and 105°F.

    Exception 3 to Section 160.3(c)1: Where the heat gain or heat loss to or from piping without insulation will not increase building source energy use. Exception 4 to Section 160.3(c)1: Piping that penetrates framing members shall not be required to have pipe insulation for the distance of the framing penetration. Metal piping that penetrates metal framing shall use grommets, plugs, wrapping or other insulating material to ensure that no contact is made with the metal framing. 2. Requirements for air distribution system, ducts and plenum. Multifamily common areas shall comply with the applicable requirements of Sections 160.3(c)2A through 160.3(c)2F. A. CMC compliance. All air distribution system ducts and plenums, including, but not limited to, building cavities, mechanical closets, air-handler boxes and support platforms used as ducts or plenums shall meet the requirements of CMC Sections 601.0, 602.0, 603.0, 604.0 and 605.0, and ANSI/SMACNA-006-2006 HVAC Duct Construction Standards Metal and Flexible 3rd Edition, incorporated herein by reference. Connections of metal ducts and the inner core of flexible ducts shall be mechanically fastened. Openings shall be sealed with mastic, tape, aerosol sealant or other duct-closure system that meets the applicable requirements of UL 181, UL 181A or UL 181B.

  • CMC § 0.50 Medium relevance — show source text

    (8) Materials in a hazardous fabrication area including the areas above and below the fabrication area sharing a common air recirculation path with the fabrication area.

    (9) Plastic water distribution piping listed and labeled for use in plenums in accordance with UL 2846 as having a peak optical density not greater than 0.50, an average optical density not greater than 0.15, and a flame spread distance not greater than 5 feet (1524 mm), and installed in accordance with its listing, shall be permitted.

    602.2.1 Electrical. Electrical wiring in plenums shall comply with the California Electrical Code . Electrical wires and cables and optical fiber cables shall be listed and labeled for use in plenums and shall have a flame spread distance not exceeding 5 feet (1524 mm), an average optical density not exceeding 0.15, and a peak optical density not exceeding 0.5, where tested in accordance with NFPA 262.

    602.2.2 Fire Sprinkler Piping. Nonmetallic fire sprinkler piping in plenums shall be listed and labeled for use in plenums and shall have a flame spread distance not exceeding 5 feet (1524 mm), an average optical density not exceeding 0.15 and, a peak optical density not exceeding 0.5, where tested in accordance with UL 1887.

    602.2.3 Pneumatic Tubing. Nonmetallic pneumatic tubing in plenums shall be listed and labeled for use in plenums and shall have a flame spread distance not exceeding 5 feet (1524 mm), an average optical density not exceeding 0.15, and a peak optical density not exceeding 0.5, where tested in accordance with UL 1820.

    602.2.4 Discrete Products in Plenums. Discrete plumbing, mechanical, and electrical products that are located in a plenum and have exposed combustible material shall be listed and labeled in accordance with UL

    602.3 Tall Wood (Mass Timber) Buildings. Duct systems installed in tall wood (mass timber) buildings shall comply with the following:

    (1) Be designed by a registered design professional in accordance with this code and the building code.

    (2) Be designed to accommodate expansion, contraction, and differential movement between parts of a tall wood (mass timber) building in accordance with Section 316.2.

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    602.4 Metallic. Ducts, plenums, or fittings of metal shall comply with SMACNA HVAC Duct Construction Standards – Metal and Flexible. Flexible metallic ducts shall comply with UL 181.

    602.5 Nonmetallic Ducts. Nonmetallic ducts shall comply with Section 602.5.1, Section 602.5.2, Section 602.5.3, Section 602.5.4, or Section 602.5.5.

    602.5.1 Phenolic. Phenolic duct, plenum, or fitting material shall comply with UL 181. Ducts, plenums, or fittings of phenolic shall be constructed in accordance with SMACNA Phenolic Duct Construction Standards or the conditions of its listing.

  • CMC § 907.2.13.1 Medium relevance — show source text

    [F] 907.2.13.1 Automatic smoke detection. Automatic smoke detection in high-rise buildings and Group I-2 occupancies having occupied floors located more than 75 feet above the lowest level of fire department vehicle access shall be in accordance with Sections 907.2.13.1.1 and 907.2.13.1.2.

    [F] 907.2.13.1.1 Area smoke detection. Area smoke detectors shall be provided in accordance with this section. Smoke detectors shall be connected to an automatic fire alarm system. The activation of any detector required by this section shall activate the emergency voice/alarm communication system in accordance with Section 907.5.2.2. In addition to smoke detectors required by Sections 907.2.1 through 907.2.9, smoke detectors shall be located as follows:

    1. In each mechanical equipment, electrical, transformer, telephone equipment or similar room that is not provided with sprinkler protection.
    2. In each elevator machine room, machinery space, control room and control space and in elevator lobbies.

    [F] 907.2.13.1.2 Duct smoke detection. Smoke detectors listed for use in air duct systems shall be provided in accordance with this section and the California Mechanical Code. The activation of any detector required by this section shall initiate a visible and

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    FIRE PROTECTION AND LIFE SAFETY SYSTEMS

    audible supervisory signal at a constantly attended location. Duct smoke detectors complying with Section 907.3.1 shall be located as follows:

    1. In the main return air and exhaust air plenum of each air-conditioning system having a capacity greater than 2,000 cubic feet per minute (cfm) (0.94 m [3] /s). Such detectors shall be located in a serviceable area downstream of the last duct inlet.

    2. At each connection to a vertical duct or riser serving two or more stories from a return air duct or plenum of an airconditioning system. In Group R-1 and R-2 occupancies, a smoke detector is allowed to be used in each return air riser carrying not more than 5,000 cfm (2.4 m [3] /s) and serving not more than 10 air-inlet openings.

    [F] 907.2.13.2 Fire department communication system. Where a wired communication system is approved in lieu of an inbuilding two-way emergency responder communication coverage system in accordance with Section 510 of the California Fire Code, the wired fire department communication system shall be designed and installed in accordance with NFPA 72 and shall operate between a fire command center complying with Section 911, elevators, elevator lobbies, emergency and standby power rooms, fire pump rooms, areas of refuge and inside interior exit stairways. The fire department communication device shall be provided at each floor level within the interior exit stairway.

    [F] 907.2.13.3 Multiple-channel voice evacuation. In buildings with an occupied floor more than 120 feet (36 576 mm) above the lowest level of fire department vehicle access, voice evacuation systems for high-rise buildings shall be multiple-channel systems.

  • CMC § 160.3 Medium relevance — show source text

    Exception 2 to Section 160.3(c)1: Piping that conveys fluids with a design operating temperature range between 60°F and 105°F.

    Exception 3 to Section 160.3(c)1: Where the heat gain or heat loss to or from piping without insulation will not increase building source energy use. Exception 4 to Section 160.3(c)1: Piping that penetrates framing members shall not be required to have pipe insulation for the distance of the framing penetration. Metal piping that penetrates metal framing shall use grommets, plugs, wrapping or other insulating material to ensure that no contact is made with the metal framing. 2. Requirements for air distribution system, ducts and plenum. Multifamily common areas shall comply with the applicable requirements of Sections 160.3(c)2A through 160.3(c)2F. A. CMC compliance. All air distribution system ducts and plenums, including, but not limited to, building cavities, mechanical closets, air-handler boxes and support platforms used as ducts or plenums shall meet the requirements of CMC Sections 601.0, 602.0, 603.0, 604.0 and 605.0, and ANSI/SMACNA-006-2006 HVAC Duct Construction Standards Metal and Flexible 3rd Edition, incorporated herein by reference. Connections of metal ducts and the inner core of flexible ducts shall be mechanically fastened. Openings shall be sealed with mastic, tape, aerosol sealant or other duct-closure system that meets the applicable requirements of UL 181, UL 181A or UL 181B. If mastic or tape is used to seal openings greater than [1] / 4 inch, the combination of mastic and either mesh or tape shall be used. B. Portions of supply-air and return-air ducts conveying heated or cooled air located in one or more of the following spaces shall be insulated to a minimum installed level of R-8:

    i. Outdoors; or ii. In a space between the roof and an insulated ceiling; or iii. In a space directly under a roof with fixed vents or openings to the outside or unconditioned spaces; or iv. In an unconditioned crawl space; or v. In other unconditioned spaces. Portions of supply-air ducts that are not in one of these spaces, including ducts buried in concrete slab, shall be insulated to a minimum installed level of R-4.2 or be enclosed in directly conditioned space. C. Duct and plenum materials. i. Factory-fabricated duct systems. a. All factory-fabricated duct systems shall comply with UL 181 for ducts and closure systems, including collars, connections and splices, and be labeled as complying with UL 181. UL 181 testing may be performed by UL laboratories or a laboratory approved by the Executive Director. b. All pressure-sensitive tapes, heat-activated tapes and mastics used in the manufacture of rigid fiberglass ducts shall comply with UL 181 and UL 181A. c. All pressure-sensitive tapes and mastics used with flexible ducts shall comply with UL 181 and UL 181B. d. Ductwork and plenums with pressure class ratings shall be constructed to Seal Class A. Joints and seams of duct systems and their components shall not be sealed with cloth back rubber adhesive duct tapes unless such tape is used in combination with mastic and drawbands.

Frequently asked questions

Do plenums require special wiring?

Yes. All wiring and cables installed in plenums must be listed and labeled for plenum use and meet the flame/smoke performance tests referenced in the CMC (see § 602.2.1) .

Can I use a regular ceiling cavity as a return plenum?

Only if the space meets plenum construction/material/wiring requirements or when the Building Code allows specific corridor‑ceiling exceptions (see CBC § 1020.6.1) and CMC plenum rules apply for detection/shutdown and listed materials .

When is duct smoke detection required in the return plenum?

Duct smoke detectors are required in the main return plenum of air‑conditioning systems exceeding 2,000 cfm (Building/Fire Code § 907.2.13.1.2) — locate detectors downstream of the last duct inlet .

Are nonmetallic plenum ducts allowed?

Yes—nonmetallic ducts are permitted only if they comply with the specific CMC listing and construction standards (see § 602.5 and related listing references such as UL 181 or manufacturer listing) .

How should a return plenum be insulated?

If the plenum or its ducts run through unconditioned spaces (roof cavity, unconditioned crawlspace, outdoors), portions are typically required to be insulated — commonly R‑8 per the Appendix E tables and notes (check the table for exact climate/location) .

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